I picked up a Swedish rolling block in 8x58RD (Danish Krag) and embarked on trying to load some ammo for it. There were several threads online I found describing it but I found almost no pictures. I figured since a bunch of these got sold in Canada I'd post up about my experience in case it can help someone else out.
The Bertram brass is $103/20pcs last I checked which is a little much if I have alternatives and I've done some cartridge conversions before so figured I'd give it a go. I ordered a set of RCBS dies from a local dealer. They're your regular reloading dies, not the special cartridge conversion dies. I'd read that you can get donor brass from 7.62x54R, .45-70, .348 Win, and .45-90. I had easy access to the first two so decided to try those two. They worked but were very short; so short they had a really hard time holding onto a bullet. I fired maybe 50-shots with these short cases but was having issues with bullets falling out of the cases so wanted something better. I wasn't able to crimp the bullets in as I had no die capable of crimping the cases with exceptionally short necks.
The .45-70 cases were just sized in the die as normal but the 7.62x54R cases had the shoulder too far down so I fire-formed them. I used 10gr of Reddot topped off with cream-of-wheat and capped with a plug of white glue. I had to fire them twice like this to get them to form well enough to where I could size and seat bullets with the dies. I did expand the necks to 8mm so they would centre in the chamber while sizing; I didn't want them to fire-form crooked.
I decided to order 50pcs of Starline .45-90 brass from Rusty Wood and it came to $85/50pcs. I tried one case without annealing and it split open right away. I annealed the rest of my test samples but went a tad too far with it. The annealing didn't go to the case heads, it's only a ~24k psi cartridge, and the forming process would have hardened them a bit so I'm not too worried. I initially overlubed my cases and got some bad denting in them. Once I cut back on the lube (I'm using Imperial/Redding sizing wax) they turned out very well.
Left - 7.62x54R (you can see the lines from the original shoulder; this case has been fired 2-3 times)
Middle - .45-70
Right - .45-90 (with denting from over lubing)
Left - .45-90 case as it came out of the bag
Second from left - (over) annealed case
Second from right - not-over-lubed case before trimming
Right - overlubed (dented) case after trimming
Left - Unannealed case split and crushed
Right - Annealed (but overlubed) case before trimming (they only grow about .050" from the conversion)
I found it worked best with turning the die in 1/2-turn per stroke to form the case. I got some wrinkles even when not over-lubed in some cases when turning the die in a full rotation per stroke.
The .45-90 rim is a touch oversized in diameter compared to 8x58RD so I just lightly pass a fine bastard file over them while rotating in my hand; nothing you need a lathe for.
The cases fit the chamber so I hammered the primer indent out of a used primer so it looked new, seated it, and when the hammer is dropped it leaves a good dent so I have confidence they'll go off just fine.
I loaded up two sets of 5rnds; one set with Trail Boss and one with 2400, both with 175gr .324" GC'ed cast bullets (the bore on my rifle slugs .3230") and I'll have to get it out to the range sometime soon. The rifle was accurate if not problematic with the 7.62x54R converted cases so hopefully it'll improve a touch.
The Bertram brass is $103/20pcs last I checked which is a little much if I have alternatives and I've done some cartridge conversions before so figured I'd give it a go. I ordered a set of RCBS dies from a local dealer. They're your regular reloading dies, not the special cartridge conversion dies. I'd read that you can get donor brass from 7.62x54R, .45-70, .348 Win, and .45-90. I had easy access to the first two so decided to try those two. They worked but were very short; so short they had a really hard time holding onto a bullet. I fired maybe 50-shots with these short cases but was having issues with bullets falling out of the cases so wanted something better. I wasn't able to crimp the bullets in as I had no die capable of crimping the cases with exceptionally short necks.
The .45-70 cases were just sized in the die as normal but the 7.62x54R cases had the shoulder too far down so I fire-formed them. I used 10gr of Reddot topped off with cream-of-wheat and capped with a plug of white glue. I had to fire them twice like this to get them to form well enough to where I could size and seat bullets with the dies. I did expand the necks to 8mm so they would centre in the chamber while sizing; I didn't want them to fire-form crooked.
I decided to order 50pcs of Starline .45-90 brass from Rusty Wood and it came to $85/50pcs. I tried one case without annealing and it split open right away. I annealed the rest of my test samples but went a tad too far with it. The annealing didn't go to the case heads, it's only a ~24k psi cartridge, and the forming process would have hardened them a bit so I'm not too worried. I initially overlubed my cases and got some bad denting in them. Once I cut back on the lube (I'm using Imperial/Redding sizing wax) they turned out very well.
Left - 7.62x54R (you can see the lines from the original shoulder; this case has been fired 2-3 times)
Middle - .45-70
Right - .45-90 (with denting from over lubing)

Left - .45-90 case as it came out of the bag
Second from left - (over) annealed case
Second from right - not-over-lubed case before trimming
Right - overlubed (dented) case after trimming

Left - Unannealed case split and crushed
Right - Annealed (but overlubed) case before trimming (they only grow about .050" from the conversion)

I found it worked best with turning the die in 1/2-turn per stroke to form the case. I got some wrinkles even when not over-lubed in some cases when turning the die in a full rotation per stroke.
The .45-90 rim is a touch oversized in diameter compared to 8x58RD so I just lightly pass a fine bastard file over them while rotating in my hand; nothing you need a lathe for.
The cases fit the chamber so I hammered the primer indent out of a used primer so it looked new, seated it, and when the hammer is dropped it leaves a good dent so I have confidence they'll go off just fine.
I loaded up two sets of 5rnds; one set with Trail Boss and one with 2400, both with 175gr .324" GC'ed cast bullets (the bore on my rifle slugs .3230") and I'll have to get it out to the range sometime soon. The rifle was accurate if not problematic with the 7.62x54R converted cases so hopefully it'll improve a touch.
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