Good suggestions re. shimming the plug, chopping the gas piston or increasing internal plug volume.
John172 - any suggestions for readily available shims e.g. standard sized washers? If not I will have to find material to make a shim.
45ACP - I bubba'd my gas cylinder (have some spares) with a file to reduce the length to the point where there is no longer contact between the Op. Rod and gas cylinder. Did not have to take much off and was careful to keep it square.
Regarding shaving the piston tail - since the tail of the gas piston comes into contact with the Op. Rod, I understand that there is some risk that taking material off the tail of the piston will expose non-heat treated material with the potential for premature wear. My main worry is if I get this working for me, how often am I going to have to find a new piston.
For me, changing the internal plug volume would be harder to play with than the other alternatives. I think I'm going to try shimming since I can tweak this fairly easily.
45ACP - What improvement (if any) have you found by altering dwell time?
I'll be honest, when building these rifles, I set dwell time at the 10thou , whenever possible, as a matter of practice.... it's just another step in the process.
where I have made purposefull adjustments to pistons , I have not experienced or heard customers complain about pistons wearing or galling. it's such a minor amount of material generally. Also for altering internal plug volume, I've had to do this mainly with Krieger 18.5" criterion 18.5" and a handful of norinco rifles. in each case, the rifle was short stroking or exhibiting timing issues. increasing plug volume a hair, enable more gas to build pressure in the now larger cavity, prior to the pistons push on the oprod. in essence, cycling the action just a wee bit harder.
as far as taking an "accurate" rifle and monkeying with dwell time to squeeze out tighter groups..... or too try and negate stringing..... I will admit, I have not gone down this path very often and only with my own rifles. I don't think I've done enough statistical recording to say if it was of any benefit.
I have tried to apply some of the dwell timing adjustments , much like tony ben describes, with Chinese rifles...... but dimensional unsimilarities like cylinder, plug and piston volume, diameter ect start to wreak havoc when trying to apply "known US spec values" to adjusting or measuring dwell with a Chinese oprod/cylinder assembly. an interesting comparison is to take a Chinese piston, plug and cylinder, plug them for leaks and fill them with water. measure the amount in each one and do the same for the USGI spec parts and compare notes......
my thoughts on shimming the gas plug..... you will create a situation where the piston now travels further into the cylinder , be very careful you do not shim so much that the piston tail catches or hangs up on the cylinder tail "D" opening..... this will be catastrophic trust me
I have never had the need to shim the gas plug , not a method I've heard of personally
would love to hear tactical teacher and/or tony ben's thoughts on this as well