Done! Pmatuk's screws finlally arrived via Canada Post
It's a "shade tree gunsmithing special" and won't win any awards for beauty (unlike the Wild West Guns mount that inspired it) but it should be solid. I made the tube from a piece of 3/4" EMT and shimmed it with some plastic from a 5L motor oil jug, duly degreased and epoxied in with J-B Plastic Weld, which provided a tight slip fit.
The new screw had to be a bit longer than the original, and with a deeper head to bridge both the light mount and the mag tube stud, which has a rebated opening to accept the head, so I made a collar by turning down a 6-32 hex nut- jam
View attachment 442059ming two together on a screw, chucking it in my drill press and "milling" it with a lathe file (Yes, I know- poo-poo bad for the bearings, but I don't have a milling machine.) I then enlarged the opening in the nut with a needle file to slip over the 6-40 screw.
The Weaver base will probably be replaced with a bit of Picatinny rail and I may drill a second set of holes on the side so I can mount the light on the side. In that position, the spill from the Surefire Nitrolon LED will light up the white line front sight. If I mount the Vortex red dot, the light can stay on the bottom. The light is in a cheap 30mm scope/light mount that I've shimmed to take the 26mm light.
I have the Surefire currently mounted on my Model 1894 mag tube with a "butterfly" type clamp, which probably would have worked on the 1895 but I thought this might be more recoil-resistant, and who can resist yet another project?
The marauding 300-lb. black bear which inspired this project seems to have moved elsewhere for now, or maybe hibernated. Either way, he'll likely be back.
BTW, I picked up some P60 LED bulbs from
Amazon.ca to increase the output of my light. It originally had the 65L tungsten bulb, which I replaced with an early LED which was a lot brighter, perhaps 300L. These claim 1200L and although I don't have any way to measure, I compared it with my Fenix UC40UE which is 950L max. and these were pretty close. Here's a beamshot at around 30m/95'
