That's an interesting pov. I have loaded berdan brass converted to boxer igniton at original specifications with jacketed bullets and did not note any sign of pressure, but it was not high pressure ammo either. I do not really understand how three jets of flame can be produced from that converted brass since the anvil is drilled out and a boxer primer is used.
I was not aware that powders used for boxer primed cartridges were unsuitable for loading in berdan primed cartridges. If this is the case where does one find loading data for berdan primed cartridges?
There isn't any difference between the powders used for Boxer or Berdan primers.
The two flash holes used in Berdan primed brass have about the same surface area as the single flash hole used with Boxer primed brass.
When you drill out the center of the Berdan brass, you effectively double the flame being forced into the powder column upon ignition. Theoretically this will ignite more powder and increase the pressure spike at first ignition.
I have noticed, with brass that I've converted, especially the 6.5 Jap brass fairly recently, that there is now a serious pressure ring, just ahead of the web. These cases were picked up at a gun show and were once fired WWII. The brass was soft and I neck sized only. I loaded them to around 45,000 psi or 42,000cup. Lighter than the original milspec loads. The recoil was stout to say the least.
Back in the early 70s, finding 6.5x55 brass was like finding hen's teeth. Lots of milsurp ammo to be had and cheap. The only thing was, it was extremely corrosive. Sometimes you couldn't get home fast enough to clean it up and you definitely had to use hot soapy water to make sure it came clean.
I don't mind cleaning my firearms but we all know, the more you disassemble them completely, the more dings and scratches they seem to accumulate. Even the screw slots tend to get deformed, even if, like me, you're anal about screwdrivers that fit properly.
Anyway, I had enough of corrosive primed ammo and decided to pick up a Berdan decapping tool. Pain in the butt. I even went so far as to make up several tools, with double punch ends or offset, single punch ends to punch out the primers. Again, pain in the butt. The hydraulic method actually worked the best and fastest. Thing is, I had to make a special fitting that would fit over the case neck tight enough to allow the pressure inside the case to get high enough to pop out the primer. Usually, a sharp rap on the plunger rod was enough to get them out. Then there was the water mess.
Finally, I broke down. I took 60 cases and cleaned up the anvils. Then, drilled out the centers. The first batch, had flash holes the same size of the normal flash holes on Boxer brass. The first thing I noticed, with the #44 powder (IMR 3031) that came from old Tom Higginson, was that the rounds were darn hot for the old Swede M96. The powder was actually surplus Swede and intended for the cartridges. The bullets I was shooting then were also surplus Swede 160 grain cupro nickle fmj. All loaded to milspec. The only difference, the extra flash hole. Not really understanding what was happening, and because the loads were very accurate, I blissfully went on my merry way.
A good friend, wanted some brass made up for himself and I graciously told him he could have the stuff I had loaded up and just keep the brass.
To make a long story short, He fired about 15 rounds out of his rifle, which was one of the very early 1900 Mauserwerke produced rifles and blew the receiver ring off the top. It also bulged the barrel.
Now, I must stress the fact that these loads were well within spec. Actually slightly over mid range suggested by the Higginson's loading charts and very similar to the Hornady reloading manuals. The only reason I can give for the KaBoom was the extra flash hole. There were no signs of any problems with the receiver. There were no voids or discolorations on the breaks.
I sent that receiver to PO Ackley's shop in Utah and he verified my suspicions and said that he had similar results with such primer pocket conversions.
What he did reccomend, was to make the extra flash hole to the smallest size possible. Similar to small rifle primers. Then substitute another expander ball that is specially made up for small diameter decapping pins.