Good input everyone. I accumulated a bunch of info and the manual for a pre-81 before taking this further. Without a total disassembly yet, it appears that someone has worked on the trigger. It also appears that the timing was out a bit as I believe that the bolt should have gone 10 thou or so further in and that the lever itself should feel like it is "home" when closed. This no doubt occurred when it was reassembled after trigger "work". As for the trigger, it will also drop from the half #### position when the trigger is pulled which isn't right. In addition, the trigger pull is nice at between 3 and 4 pounds, which in addition to no locktite on the left side screw tells me someone was in there.
I fully understand why many gunsmiths do not want to work on these after removing the lever assembly myself. If you knew where that lever gear cage (for lack of the exact part name) was supposed to go the assembly and tweaking of it would be relatively simple in comparison to the 2.5 hours of trial and error to get it right when having no idea where it should be. The timing now appears to be correct with proper camming of the bolt face, the bolt being fully forward and the position of the lever at home, etc. The possibility of misfire is there but that will have to wait for the range. The trigger operation was not affected by this and I suspected it would not be. I think maybe over-filing of the sear link and the trigger screw being out of adjustment could be the culprits but I am not in a rush for another bout of frustration just yet. I will take your advice Guntech and rinse and blow out the trigger/sear area before trying anything else.
I would love to see how fast one of these is hand assembled in the factory when the worker knows how and where to index the gear cage. Less than five minutes is my guess. And why this wouldn't be available info is curious. The comment I have seen about John Browning turning in the grave if he could see this action is valid. It seems over-complex and prone to problems when fouled and misadjustment by many. In addition there is quite a difference from the pre-81 action to the newer one (thus my description of the gear cage which is a separate part not shown in the pre-81 parts breakdown). Additionally, shame on Browning for putting out a rifle with such pitiful triggers where you need a file to adjust it and a new trigger link if you don't get it right. The accuracy and fit and finish is there but that mess inside the action is a headshaker. It's all good when it works right, lol.