I've wondered for some time about how the various bonded-core bullets are made--how is the bonding done. Years ago, Bill Steigers told me that he soldered the cores to the jackets, but offered nothing more. Well today I received three boxes of Woodleigh "Weldcore" bullets and decided to go onto the Woodleigh website to find out what I could about these bullets. After reading through the history of the company, I encountered this:
"The process involves fluxing the inside of the bullet jacket, then melting the core material. The lead solders to the jacket as with conventional lead/tin solder. Temperature control is critical for a good bond and to not over soften the jacket."
So that makes sense. The Woodleigh "Weldcore" bullet is like an improved Speer Hot-Cor bullet, with actual bonding of the jacket to the core. (As has been mentioned, the Hot-Cor bullet is not a bonded bullet.) The Woodleigh looks like a very good bullet. It's a damn shame about the fire at their factory last November. I wonder how long it will be before production is back to normal.
I'd be interested in knowing the bonding process used by Nosler, with their Accubonds, Hornady with their Interbonds, and Norma, Swift, and Federal with their bonded-core bullets. Anyone have any information on this?