RCBS dies, 175 grain Barnes X, 7mm Rem mag, brand spanking new Tikka T3. I got two complete head separations with accompanying flattened primers, and three others showing obvious signs of separation. I do not have the figures on hand right now, but worked up to a max load (every charge weighed) from the book (Barnes), initially with no visible signs of trouble. The brass is mixed, but has not been loaded more than 2 or 3 times in total. Even the fully separated brass was not "stuck" in the chamber...just fell out. I checked the resizing die, which had not been adjusted since the rounds were loaded. The press seemed to be "camming over" a bit more than it should have been. The Nosler book suggests that improper adjustment of the die can create such problems. Could I be setting the shoulder back a smidge too far and creating a headspace issue which in turn permits excess stretching of the brass, and subsequent flattening of the primers on the bolt face? I have reloaded lots of rounds for another 7mm using the same die, though with different loads altogether...a few different powders, no Barnes X bullets...no problems. My plan is to pull all the remaining bullets, and start with some lighter loads using new brass...might also run some factory rounds through to see what happens. Any other suggestions? FWIW, all the brass was polished, trimmed to length, chamfered in and out, flash holes deburred and primer pockets cleaned.