Chiappa 1892 44mag brass bulge.

A generous chamber doesn’t cause a bulge. The chamber should still be uniform if it’s generous. The front sight shouldn’t be canted. Way too many people accepting of crap like this these days.

The feed ramp is the cause of the bulge. That was already pointed out by someone who actually knows what they are talking about. Do you own one of these rifles? Once I simply looked at mine it was obvious. You should stop giving bad advice. You don't just return a gun without an RMA and since this is normal they are pretty unlikely to issue one.
 
Sfrc sent me a rma and the shop that sold it to me is going to ship it for me. I can probably accept the generous chamber theory, but the crooked site is also an issue for me. I expect the barrel to at least be straight. It might need to be turned a bit more if can be because it seems like the rear site is also off a bit.

The feed ramp is the cause of the bulge. That was already pointed out by someone who actually knows what they are talking about. Do you own one of these rifles? Once I simply looked at mine it was obvious. You should stop giving bad advice. You don't just return a gun without an RMA and since this is normal they are pretty unlikely to issue one.
 
Sfrc sent me a rma and the shop that sold it to me is going to ship it for me. I can probably accept the generous chamber theory, but the crooked site is also an issue for me. I expect the barrel to at least be straight. It might need to be turned a bit more if can be because it seems like the rear site is also off a bit.

I blew past your crooked sight comment. That is definitely not cool. Chiappa guns have so many issues it seems, especially considering the price point.
 
I blew past your crooked sight comment. That is definitely not cool. Chiappa guns have so many issues it seems, especially considering the price point.

Ya I’m not overly impressed. The rest of the gun, the finish and the smoothness of the action are all pretty good. But for $1200 I expect things to be right. It’s not a norinco after all and canted barrels shouldn’t be normal.
 
In some recent googling, it seems the marlin 1894 has similar issues and is fairly normal with
Them. I guess to aid in feeding the chamber is a bit roomy.

It probably won't change anything for you, but FYI - I just stumbled across some of Steve Young's posts on this topic while looking for load data elsewhere. This is "Nate Kiowa Jones" Steve, from Steve's Gunz, the CAS gunsmith, he knows his stuff. I'll paraphrase, and you can bet I'll have some details wrong:

Apparently this brass bulging is very common with recent and current production leverguns. The chambers are cut quite large, but still within SAAMI spec. Brass is sized well under these dimensions when loaded into ammunition. When fired, the brass expands (and contracts) unevenly due to inconsistencies in the case wall, resulting in the bulged cases. He says he's never encountered a rifle where the chamber producing this bulged brass was out of round, or larger than SAAMI spec.

The same oversized chambers are generally responsible for heavy sooting on cases and gas blow by, specifically with lower pressure loads. I wish I had known this years ago...

h ttps://www.levergunscommunity.org/viewtopic.php?t=25694
 
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Super helpful, thank you.

Just an update to the thread, my local shop confirmed for me the front sight has been placed on incorrectly. Barrel and rear sight are straight though. Instead of sending it away I may see if local shop can do anything, or just see if I can adjust the rear sight enough to. Make up for the lean. I’m replacing the rear ladder sight with a skinner peep anyway so I may be in luck.

Rifle shot well and extracted well.


It probably won't change anything for you, but FYI - I just stumbled across some of Steve Young's posts on this topic while looking for load data elsewhere. This is "Nate Kiowa Jones" Steve, from Steve's Gunz, the CAS gunsmith, he knows his stuff. I'll paraphrase, and you can bet I'll have some details wrong:

Apparently this brass bulging is very common with recent and current production leverguns. The chambers are cut quite large, but still within SAAMI spec. Brass is sized well under these dimensions when loaded into ammunition. When fired, the brass expands (and contracts) unevenly due to inconsistencies in the case wall, resulting in the bulged cases. He says he's never encountered a rifle where the chamber producing this bulged brass was out of round, or larger than SAAMI spec.

The same oversized chambers are generally responsible for heavy sooting on cases and gas blow by, specifically with lower pressure loads. I wish I had known this years ago...

h ttps://www.levergunscommunity.org/viewtopic.php?t=25694
 
Super helpful, thank you.

Just an update to the thread, my local shop confirmed for me the front sight has been placed on incorrectly. Barrel and rear sight are straight though. Instead of sending it away I may see if local shop can do anything, or just see if I can adjust the rear sight enough to. Make up for the lean. I’m replacing the rear ladder sight with a skinner peep anyway so I may be in luck.

Rifle shot well and extracted well.

You bet.

Aren't those front sights drift adjustable?
 
Not on this model. It’s silver soldered in place.

Bummer. Personally I'd think hard about the warranty option then, I'd be annoyed living with that on a >$1000 gun.

You can get a bit of adjustment by filing one side of the front sight, of course this affects your sight picture (sometimes for the better).
 
It got shipped to SFRC for warranty on Friday. So hopefully they can remove the site and put it on properly for me. Will post back here with results.

Bummer. Personally I'd think hard about the warranty option then, I'd be annoyed living with that on a >$1000 gun.

You can get a bit of adjustment by filing one side of the front sight, of course this affects your sight picture (sometimes for the better).
 
It probably won't change anything for you, but FYI - I just stumbled across some of Steve Young's posts on this topic while looking for load data elsewhere. This is "Nate Kiowa Jones" Steve, from Steve's Gunz, the CAS gunsmith, he knows his stuff. I'll paraphrase, and you can bet I'll have some details wrong:

Apparently this brass bulging is very common with recent and current production leverguns. The chambers are cut quite large, but still within SAAMI spec. Brass is sized well under these dimensions when loaded into ammunition. When fired, the brass expands (and contracts) unevenly due to inconsistencies in the case wall, resulting in the bulged cases. He says he's never encountered a rifle where the chamber producing this bulged brass was out of round, or larger than SAAMI spec.

The same oversized chambers are generally responsible for heavy sooting on cases and gas blow by, specifically with lower pressure loads. I wish I had known this years ago...

h ttps://www.levergunscommunity.org/viewtopic.php?t=25694

I have a Rossi R92 rather than the Chiappa but definitely see the sooting that Steve refers to. Even with a relatively high pressure load for 45 Colt(325gr WFN GC bullet at 1450fps from a 16" barrel). I also see a small bulge around the case head in my carbine as well.
 
So I picked up this 16” Chiappa 1892 in 44 rem mag.

Shoots well and cycles no problem. Only bought it last week and took it out on Saturday to try it out.

Shot some factory hornady and then Started to do some load development.

Noticed that the brass bulges near the bottom of the case.

First picture is the factory hornady case. 240gr xtp
Second is my reloads in Winchester ww super case. Load was 11.5 gr unique with a 240 gr campro 44.
Loads starting at 10gr did the same, but not as noticeable as the 11.5.
Link to pics. https://imgur.com/a/XEyJHDy

Is this just due to a generous chamber or is the gun defective?
Fired cases can only be put back in chamber in correct way. Resizing removed the bulge, and there is no line or crack inside the case I can see.

I’ve read that marlin 1894 have this issue, and on my 303 brass has similar bulging near the base, but not as bad.

Like I said, bought new last week and could probably send it away if need be, but I would rather not.

Thanks.

Check the headspace, the length of the expansion might be excessive, but the bulging in of itself isn't any worry.
 
Well it’s been sent in to SFRC. I’m sure they will check it out. If it comes back and still bulges, I will just have to accept it and buy more brass and expect a lower case life.


Check the headspace, the length of the expansion might be excessive, but the bulging in of itself isn't any worry.
 
... If it comes back and still bulges, I will just have to accept it and buy more brass and expect a lower case life.

You should find that some types of brass will deform less than others, too. If I was regularly using hot rod loads I might try to find brass that seems to handle it better. If it's all lower pressure loads, you might not find it's a significant issue.

I saw it recommended that you can also just neck size the brass to help minimize the issue. I don't know if it's worth worrying about, honestly.
 
Update.

Got it back from sfrc. They said the front sight base was square to receiver but blade was not straight. They bent it straight. I’m still sure the sights are not correct as they look canted but it shoots straight so I’m not going to care any further.

As for the brass bulge all they said was fired brass shouldn’t be reinserted in the chamber and reloading voids warranty.

I have not tried using the loads I used originally, but have loaded some with H110 with same
Campro bullets and cases. Bulges do not seem as bad with this load. Will try the unique loads again to see if it’s a load issue or a gun issue.
 
I have one of the above. I just checked and the front sight on mine seems to be a bit bent as well. I'm not sure if it actually shoots "straight" or not, as all I've shot is a few rounds at a gravel pit. I do know, however, that the barrel was badly leaded. I am in the process of cleaning it now. Action on mine is very smooth.
 
The S.A.A.M.I. chamber specs are larger for 44 mag rifles than they are for revolvers. The 2 Browning 92’s I had in 44 mag. required .434 dia cast bullet dia. My Ruger and S&W revolvers .430 is fine.

I am not sure on case base spec’s, but Chiapas is not under SAAMI jurisdiction, nor Rossi. I am not sure about Miroku , but I suspect they use SAAMI spec reamers.
 
Update.

Got it back from sfrc. They said the front sight base was square to receiver but blade was not straight. They bent it straight. I’m still sure the sights are not correct as they look canted but it shoots straight so I’m not going to care any further. ....

Glad to hear it worked out for you.
 
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