Cutting strips of Aluminium (0.0135") for gas checks

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Cutting strips of Aluminium (0.0135") for gas checks

My homemade jig for cutting strips of aluminium for 9.3mm gas checks. I will be modifying it for 30 call and 22 cal later.

I use a laminate cutter to score the aluminium, then use the jig as a break to bend the metal up along the score, then work it 3 to 4 times to snap it off

To modify it for 30 caliber i will drill two holes for stop bolts to hold the material to the correct width for (0.3" of an inch plus 2x the height of the gas check rim)
 

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Save yourself some time and make your strips double wide. I cheat and use a princess auto 3-in-1 sheet metal worker, they used to be a lot cheaper than they are now. aluminum rolls can be ordered at most big box contractor desks. I use the 6 inch wide rolls of 0.014.

I think I have posted my video before




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I've been cutting strips from the inside end of the $50 roll from amazon with tin snips. I might upgrade to a $90 6" shear
 
I've been cutting strips from the inside end of the $50 roll from amazon with tin snips. I might upgrade to a $90 6" shear

Hardware stores may have a better price on 0.014" aluminum flashing than Amazon. I can not imagine cutting this stuff with sissors or snips.
The device i made from scrap metal and three #8 bolts along with the laminate scoring tool takes less than 30 seconds a strip. A shear would take about ten seconds a strip if set up properly.
 
Hardware stores may have a better price on 0.014" aluminum flashing than Amazon. I can not imagine cutting this stuff with sissors or snips.
The device i made from scrap metal and three #8 bolts along with the laminate scoring tool takes less than 30 seconds a strip. A shear would take about ten seconds a strip if set up properly.
All the stores I went to only had the econo grade 0.0092.
 
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