The biggest overall problem with Piston AR's is Carrier tilt.
Why is there tilt? There is tilt because Gas Piston AR's (GP-AR's) do not have a carrier key that is a gas tube like on DI-AR's (regular AR, Direct Impingement AR's). The carrier key of a GP-AR is a solid so the piston has something to strike to move the BCG (Bolt Carrier Group). Since the piston is striking the BCG from the top and off axis (off-center), it causes the BCG to enter the buffer tube at a downward angle. DI-AR's does not have carrier tilt because as the gas enters the bolt carrier key, it is bled off and the BCG enter's the buffer tube straight in. GP-AR's piston action strikes the carrier like a hammer, therefore causing tilt.
Picture of LWRC M6A2 BCG showing the filled in Carrier Key
Why is it bad for the BCG to enter the buffer tube at a downward angle? The pic below shows why it is bad. This is a pic of a LWRC GP-AR that shows major buffer tube wear from Carrier Tilt. The BCG took off a lot of metal from the buffer tube on this gun. This is not a pic of my gun, all I know is it is from a LWRC rifle that I found on the LWRC forum. Most likely it is from a M6A1 or older since my M6A2 does not seem to have carrier tilt at all. Amazingly though, carrier tilt does not seem to affect the operation of the gun one bit as stated from the person who took this pic.
Here is a pic of the rear of my LWRC M6A2 bolt. As you can see it is different than a normal DI-AR BCG, in that the LWRC M6A2 BCG is channeled and ramped to help aid in entering the buffer tube smoothly. The ramps seem to help a lot as I have not notice any shaved metal on my Buffer Tube like in the picture above. I am not sure why there are channels, my guess it takes away more contact points from the the BCG, to prevent it from contacting the sides and top of the buffer tube and shaving more metal at those places. Also notice how the the buffer tube is staked. Staking the buffer tube is not that important on a DI-AR, but is very important on GP-AR's because carrier tilt causes the buffer tube to work harder. No staking on the buffer tube means it is very likely to come loose.
Another problem with GP-AR's is they cause the gas key screws (screws that hold the bolt carrier key) to also work harder. Keys have been known to come loose and even break on LWRC rifles. LWRC did not stake keys on older rifles but the M6A2 now has staked gas keys. However, the stake keys did not seem to stop the keys from breaking as guys are still reporting broken keys on LWRC M6A2 rifles on the various forums. LWRC has moved to the one-peice carrier for the M6A3, much like what you see on Rugers and Adam Arms GP-AR BCG's (see picture below). As of date though, the new LWRC one-peice BCG is not available to the general public as a replacement piece, only available on new rifles.
Picture of LWRC M6A2 2-piece BCG with cross-staked key
Picture of Adam Arms one-piece BCG
*Comment on Cross staking: I am not a big fan of cross staking, but I have a buddy who is a machinist and he told me cross-staking is a legitimate way to stake screws to keep them from rotating. He said if you look closely, you can see the metal from the screws actually flare out against the surrounding metal to help keep the screws from rotating.
As you can see the firing pin is fully shrouded (covered) on a LWRC M6A2 BCG. This is important because if carrier tilt is excessive enough, the trigger hammer might rub up against the BCG, and if firing pin is not shrouded, then the hammer would wear against the firing pin. These days almost all AR's both GP and DI, seem to be fully shrouded.
My LWRC M6A2 carrier above has only seen about 400 rounds and shows no sign hammer wear on the BCG. Not only that but it shows no metal shavings on the buffer tube either, as I already mentioned 2 times. But I will mention it again just in case you guys did not pick that up Wink.
My rifle does not seem to have carrier tilt, but one bad thing I did notice on my LWRC is the BCG seems to be striking the buffer tube abruptly like the way a hammer strikes a nail. The reason I say this is because my buffer has beat up marks and dents as shown in the picture below. My DI-AR's (Bushmaster, Noveske, and AR-10's) DO NOT have this problem.
Conclusion:
So what's the final verdict on GP AR's? They do run cooler and cleaner, but the action on them seems to be very rough as evident by all the dents and shaved metal everywhere. LWRC has worked out most of the bugs, and I am sure they will work out all of them to make a better rifle. However, that does not take away from the fact that the makers of GP-AR's took a simple working DI-AR and made it more complicated. Stoner is no dummy, if he felt the AR needed a GP he would have put one in. If you really wanted a cleaner and cooler weapon I would just buy one that was designed from the ground up to run a piston, such as an XCR or SCAR, or even older designs such as an AK or FAL.