Ah Ha! Finally, somebody else shares my theory that the SG 542 receiver's gauge of sheet steel is too thin for the recoil forces of the 7.62x51mm NATO cartridge, resulting in inconsistent Receiver twist and flex during the firing sequence. This in turn, opens up the accuracy to more or less 4 MOA with quality surplus such as South African Battlepack. The same gauge of sheet steel is fine in the SG-540 due to the lighter recoil forces of the 5.56mm NATO round. 2 MOA is not uncommon with bulk 55 gr ammo. It comes as little surprise that the design engineers went with a substantially heavier gauge of sheet steel for the subsequent SIG 550 rifle, based on their mediocre results with the SG 54x family. The SIG 550 is considerably heavier than the SG 540, but its accuracy is also improved (1 MOA with 69 gr Federal Gold Medal Match), due to the elimination/reduction of Receiver twist and flex.