If anyone has a bit of a clue how much money/time H&K spends to procure the special barrel steel from France and the way they make barrels...
From the Armorers Manual
Heckler & Koch selects the finest French steel for its barrels. The steel is subjected to a multi-procedural process to provide the safest and most reliable barrels in the world. While over-pressure may fracture a barrel, H&K barrels do not fragment.
The Barrel process:
• Stock steel is mounted in a horizontal drill press and is deep drilled to chamber diameter with the barrel rotating in one direction and the drill bit rotating in the opposite direction.
• The drilled stock is then reamed
• The reamed barrel is then diamond honed to a mirror finish
• A “land and grooved” or polygonal mandrel is then inserted into the barrel stock and moved to the hammer-forging machine.
• The large diameter side of the mandrel is chamber size. The narrower side forms the cartridge shoulder configuration of the chamber and finally the lands and grooves. (1 turn in 7 inches/178mm) The hammer is configured with four individual hammers in a circle. Each hammer will apply 140 tons per beat, beating at a rate of 1,000 beats per minute. The four hammers beat the steel stock simultaneously
• The steel stock for a G36K is 26cm (10.24 inches) long at this point and will be hammered to a length of 40cm (15.75 inches). (154% of its original size
• As the hammering occurs, the steel is stretched over the mandrel forming the chamber and the land and groove configuration of the barrel. Total time – 4 minutes.
• This barrel is then heated to 600 degrees for hardening and straightened
• A laser process accomplishes straightening. A mandrel with a mirrored end is inserted into the barrel. This mandrel is moved along the length of the barrel as a laser beam is bounced off the mirror taking height measurements off the end of the mandrel.
• A computer provides a graph of the barrel’s bore axis. If it is out of acceptable tolerance, the computer will lift “straightening bars” under the barrel at points, which will straighten the barrel. These “straightening bars” appear horizontally under the barrel like brass piano keys
• The straightened barrel is then sent to the milling machines, which will drill the gas port, mill the over-pressure flutes and other outside barrel configurations
• The barrel is chrome plated to prevent rust and reduce chamber friction
• Flutes are not needed in the G36 due to the ridged locking action of the bolt
Barrel Notes:
• The following are indicators that a barrel may be worn:
• The projectiles are “key holing” the target (going through sideways)
• Velocity has decreased by 5 to 10%
• Groups have opened by 5%
• Barrel is bulged
• Note: barrel bulges will affect the accuracy of the projectile only if the bulge is within 4mm of the muzzle. Generally, with a bulge in the center of the barrel, the projectile will slip past the bulge and then re-stabilize in the lands and grooves
• Notwithstanding this technical information, a bulged barrel should be replaced
• Lands and grooves stabilize smaller caliber projectiles better than a polygonal configuration.
• The .45 caliber projectile is the optimum caliber for a polygonal configuration
• Polygonal barrel configurations last 5 to 10% longer than a land and grooved barrel
Someone tested the claim about barrels not fragmenting, posted on their instagram feed, someone sent in their USC because it "wasn't working properly".