Got the castle nut loose with some heat finally....now just to grind off the FH welds.....
Edit....boy, I forgot how much ####ing around these things are....now I remember why I sold my first one!!
Drilled out the welds as best I could, used some heat, and the FH came off pretty easy. Cleaned it all up, cold blued a few spots, shimmed the gas cylinder, put it together and the trigger test failed....hammer followed the bolt home. Was fine before shimming....doesn't make sense I know. Anyway, I guess it's a good thing that popped up before shooting it, if it was that hair tight from pass to fail that a 5 thou shim set it off....bit of inletting and we are back in business. Everything is nice and tight now, trigger pull is quite nice, I gotta say this rifle is much better built then my previous 2005 model, seems the Marstar claim they addressed some production issues has some truth to it....
Gonna load up some rounds and do some shooting Sunday hopefully.