Yeah I did less than 100 rounds on gas setting 4 as well. The break in isn't really meant to be mandatory, its basically just meant to ensure trouble free operation for the first couple hundred rounds while some of the sharp edges wear on the parts. I am running reloads that are a little lighter than American Eagle, so I have been running mine with good results on gas setting 2. I have about 2000 rounds through it and have only had 4 stoppages. Two were on gas setting 1 with the lighter reloads and the other two were in the first 10 rounds put through a brand new LAR-15 Mag.
Loctite is definitely optional, the only part I have had loosen on mine was the ambidexterous selector switch. I noticed it on the first day of a 2 day, 700 round carbine course, so I tightened it up with an allen key and haven't had a problem since.