We cannot perfectly time the chamber threads of the barrel in relation to the flutes. In this way, we cannot determine where the barrel extension will bottom out and in turn where the index pin will align. The gas port is drilled as the final step in production and is located off the barrel extension index pin. For this reason, we are unable to symmetrically time the gas port to the flutes.
Trust me, if there was an easy way to align the flutes with the gas port, then we would be doing this. If anyone has any ideas on how we can easily do this for mass production, I am all ears.