Are you storing brass in cool/cold location?
Was this a new brass?
Maybe cases where undersized in width and expanded sideways in your chamber?
The most relevant question still has not been answered.He mentions that the brass measured from 2.48" to 2.486" after two firings,but he still hasn't told us if he actually measured the new brass before loading it and firing it.He posted"Case length for the 30-06 is 2.494",but he still hasn't confirmed that the new brass actually measured 2.494".
I just measured up some brand new brass.I don't have a 30-06,so I will post the brass lengths that I do have.
22 Hornet Standard case length 1.403" actual new brass measures 1.395"
223 Standard case length 1.760" Actual new brass measures 1.750".

Are you neck sizing or FL sizing? Cases will tend to grow with FL, and not much or none with neck sizing.
Yep, full length sizing.
I would measure a new case, a fired case, and one after FL sizing, to try and see where things are changing. A more frequent issue is the opposite. The expander ball drags in the ID and actually stretches the case when pulling through the expander. Do you lube the neck ID? Less/no lube may give you a little more pull back. If you have a method to measure the shoulder to base of the case a before and after sizing measurement would be telling. You may be pushing the shoulder back a bunch. One method to avoid that is to set your sizing die so you only push the shoulder back 0.001", or not at all. Just do a 2/3 sizing of the neck, if the case will chamber well for you after the partial FL sizing.



























