Merci Coach!!!
A quick search on the net and I found a great deal to read about the
Dreaded Doughnut... its late, and I'll have lots of reading in the days to come.
http://www.6mmbr.com/260AIforming.html
http://www.opticstalk.com/forum_posts.asp?TID=12628
http://www.youtube.com/watch?v=wZBykXq1sSQ
http://6mmbr.websitetoolbox.com/printthread/?id=1098797&perpage=100
So should I put these case's aside until I get to turning them, and continue my load development with fresh (unfired) case's?
what turning tool do you recommend?
can sanding the burs on the petals make them "non"-concentric, creating uneven neck tension? should I also sand the interior of the cone (pic 6)?
Yes, definitely don't use them if there is a donut growing in the neck. Part of the issues you may be having on the target could be inconsistent bullet release. The reason we all hate and dread the donut is that it reduces the clearnace in the chamber to ZERO. That gets too exciting when running elevated pressure ammo.
That is why I do the bullet slip test on fired cases. As long as the bullet goes into the case with little to no motivation, I know I have enough clearance with the chamber (I don't like tight necks in a rifle that can see weather). You can also feel the neck move using the collet die.
As the brass grows and/or hardens, this 'give' goes down to the point where it feels like the necks haven't been sized at all, but have. Annealing and/or another run through the neck turner is required to keep pressure spiked flyers from occuring.
Simple rule - if you have to trim, you will have to outside neck turn. Brass has to come from somewhere and if it is moving/lengthening, it will also thicken your necks.
I use the outside neck turner attachment for my Forster neck trimmer. Of course, there are hand units that do the same thing but I already have the Forster.
You are just removing the high spots on the neck. The thickness really doesn't get reduced much.
We can discuss tooling options through the email.
I would definitely remove any high spots on the outside of the petal/collet. below surface doesn't matter but any bump above will either make the die size wonky, jam up the collet. I wouldn't bother getting rid of any divits though. That would change the die.
Simple check is to tap the base of the die (actually the collet) with your finger while in use. It should move freely up and down and spin. Also watch as the shellholder hits this base. It should move up about 1/8" or so and drop freely when you raise the press lever.
Then you know the collet is free to do its job properly and well sized necks result.
With new brass, I always fireform before load testing. There is a lot of stretch in that first firing which can give you false results. After a couple of full pressure firings, I feel the brass has stabilized and gives me a true reading of my load development.
After a few more firings, annealing might be needed to keep necks consistent. Then trimming, outside neck turing, etc, etc. Brass maintenance is an ongoing thing and necessary to max and prolong accuracy.
As to annealing, if you are not using any temp indicators, a simple way to know if you have gone to far is to pinch the top of the neck with only your finger nails. If the neck distorts BEFORE your nails do, the necks are too soft and have become pretty much useless.
The window to properly anneal brass is very narrow and getting it wrong is more common then many think.
Jerry