Update!
The ballistic gelatin arrived just before christmas; I spent the past few days making jello and managed to get out to the range to shoot some this morning. Results were dissapointing (yet very interesting). We fired a total of three rounds into the gelatin and all recovered projectiles look about the same. I neglected to take the camera to the range and was dissapointed enough that I tossed the gelatin on the way home, so I apologize for their not being any backlit photographs of the gelatin.
Observations:
- petals shear early (within 1 inch of gelatin penetration)
- petals shear along broach lines and continue to tear to total cavity depth
- petals then tear/fracture off the bullet shank, the tear initiating exactly at the corner created by the tip of the dril bit used to bore the hollow point - strangely the 6 petals tear off somehat asymetcially in time which then causes the bullet to deflect/deviate off original trajectory. Both the petal shedding and deflection is BAD. The fracture evidence is interesting - I suspect this is related to the tellurium addition and resulting alloy properties - I'm speculating that chipping charracteristics desirable in machining are somewhat contradictory to desirable plasticity/elasticity of material required for good peeling hollow point bullet charracteristics. More thoughts on this in a bit.
- what's left after the petals shear off mushroom slightly...encouraging that there is some material plasticity and the basis for the flat metplate dangerous game style design I'm going to try as a part of the next batch we're getting set to run.
- fouling bands are of sufficient depth
- decent, but not ideal engagement of driving bands. Rifling scoring is not really deep. Sufficient for good spin stability though as gelatin showed good rotational stretch cavity tearing which could only be caused by spinning projectile. Also, projectile is accurate at extended range which could only happen if it was sufficiently stabilitzed.
- some lateral displacement of rifling-diplaced material - suggests that the projectile is slightly undersized to the bore of this specific test gun. Not a show-stopper, as velocity is on par with other projectiles I've tested from same gun with same propellant quantity/projectile weight. Also, I'd be scared to make the bullets with an OD any larger than .308! The 150gr barnes bullet we also tested for control/comparison exhibited the same phenomenon on it's driving bands.
- no ill effects observed at all relating to rebated boat tail.
- little bits of blue plastic visible on leading edge of bullet are from the blue tarp I had placed underneath the gelatin block. The bullets all deflected sufficiently that they exited the second block (blocks were 9"x9"x18", two placed end on end for a total of 32 inches of potential penetration witness capability)
- deflection did not start until approximately 14 inches of penatration.
- two of the three bullets exited the side of the gelatin blocks after approximately 22 inches of penetration. The third was recovered, but only because it exited the bottom of the block and deflected off the table to then travel another 4 inches inside the gelatin.
- temporary stretch cavity, while massive, was not as developped or as long as one produced by a 150gr barnes ### we used for control/comparision.
So while very interesting, as one of my initial goals was 100% weight retention and little-to-no deflection in homogeneous media, the projectile tested gets an F grade and is not something I will be producing commercially in it's current design.
Regarding the tearing of the petals....the copper/tellurium alloy was chosen as a material primarily because of it's machining charracteristics. From what I understand, pure copper does not machine very well and gets pushed around by the cutting tools something analagous to slightly warm butter sticking to your butter knife. By alloying the copper with trace amounts of tellurium the ductility of the copper is changed such that it now chips sufficiently to be machinable.
While an expanding-hollow-point-spitzer style bullet made by precision high speed machining (as compared to swaging) might be an un-solvable problem relating to the copper/tellurium alloy's malleability properties, it got me thinking about one of the disciplines in my oilpatch work world : pressure vessel design. Flat caps to a cylindrical pressure vessel concentrate force at the intersection between the cylinder and the cap - when over-pressured the material will fail right at the corner - typically where the cap was welded onto the cylinder. Proper pressure vessel construction utilizes parabolic shaped caps on the end of the vessel cylinder. These distribute the force evenly and longitudionally down the pressure vessel body. Consequently this type of pressure vessel design can withstand several times more pressure than one built by welding a steel plate to the end of a cylinder (with both vessels being made from the same thickness and grade of material).
So before giving up on the machine-turned hollow-point-spitzer-style hunting bullet I'll investigate having a parabolic-shaped drill bit made for boring the hollow point. I'll also try reducing the number of petals by using a phillips broach instead of a hex broach. If the V2 prototypes still have their tips shear I'll throw in the towel on the spitzer style hunting bullet just make the solids for use on my lead free range.
I have enough gelatin left over that I can also do some testing of the flat-metplate design....so when spinning up V2 of the hollow points we'll also run some "dangerous-game" style solids in the 155gr and 168gr range. Will report back in 6 to 12 weeks or so!
Hope the holiday season is treating you guys well!
Cheers,
Brobee