From what I've read, it seems people have reported two different issues with the AG-42(and commonly other military self-loaders). 1. Slam Firing and 2. Action opening before pressures are safe.
1. Seems common on many military self-loaders. Seemingly the guns were designed for use with harder primers, however I think this mainly occurs when users incorrectly drop the bolt on a chambered, live round. This is likely a more common mistake with the AG42 as there is no way to "ride" the bolt gently closed. However a slam fire doesn't automatically mean an out of battery firing.
2. Seems to be reported with AG42s, Hakims, FN49s, M1 Garands, etc, and related to pressure curves generated by modern powders with incorrect burn rates. Have seen pictures of cases ripped open at the rear by the bolt, thus dumping high pressure gas back into the action.
These incidents reported mainly on gun forums does give one reason to worry about firing certain milsurps. I do wonder how "common" these incidents are however. If you can find 6 different forum users reporting them, that is just 6 out of thousands or tens of thousands. That being said, how many go unreported? Also how many of the failures are being properly diagnosed? It can be very difficult to determine the cause of a firearms failure through second hand information. Even first hand, picking up the pieces of an exploded gun, and retrieving the spent casing, you may still mis-diagnose the problem. In the particular cases of the AG-42 and FN49, users have reported failures using proper, military issue surplus ammo, so what went wrong in these cases? Bad ammo? Poorly maintained, dirty, or worn out gun? Inherent flaw in the design?
Careful testing with handloads does seem to be the safest approach.
Personally I've only fired several hundred rounds through my AG-42. All of it has been PPU or S&B FMJ ammo. I've experienced no slam fires, and the action functions(with enthusiastic ejection). I examine all of my spent casings, and they don't seem to show signs of excess stress.
S&B and PPU have been a blessing for milsurp shooters who don't reload. However I think it would be great if they went a step further in their common military calibers to replicate not only the rough bullet weight and velocity, but also burn rates of the original military loadings. Federal and PPU do this for M1 Garand 30-06, and it would be great if they did it for 6.5x55, 8mm, etc.