Well, didn't think I'd spend all morning on this. Thought I'd clean my PC Carbine with the new G96 aerosol I recently got. I have taken apart my PC Carbine probably 12-14 times since I got it, down to the bolt, extractor, etc. Not my favourite activity to do, but it is what it is, and I figure, the more practice I get, the more efficient I will get.
There have been two (2) things about which I am not particularly enthralled when taking apart this gun, and I apologize in advance if I don't know all the terms, but I will try to describe everything to the best of my ability:
1. that piece that slides onto the bolt assembly - with the big long spring (presumably recoil spring) and the square stopper/wall (recoil buffer?) at the end...whenever I take it out, I almost feel like I am bending that plastic square piece which is only connected to the rod with the long spring, only by one connector at the bottom...every time I take this apart to clean, I swear, that plastic piece continues to bend a bit and one day it will just snap off.
2. the two trigger pack pins that hold the trigger pack to the rest of the lower - I don't clean the trigger pack - I always put it on safe and after removing the pins, I take the trigger pack out and set it aside. My problem has always been putting it back - the trigger pack doesn't seem to align easily in order for me to line up the pins. I eventually get it...not sure why it is so hard to align
Well, today, I took everything apart, got the gun cleaned, and when I put that whole bolt assembly with that sliding piece with the long rod and recoil spring with the square plastic wall at the end - when I put it back to today, the plastic end piece stayed a bit bent. I tried to unbend it but to avail.
When I put the trigger pack back and looked like both holes aligned, I couldn't get the pins through. Eventually I got the front pin in but it went in about 90% but it wouldn't go through the other side. Similarly, when I took the pin out and put it through the other side, it went in until it hit the other side. So clearly an alignment problem.
I kept playing with it and was wondering whether it was that stupid black square plastic piece on that bolt assembly that was somehow putting the trigger pack out of alignment. I took everything apart, bent the black plastic piece straight again and tried again. No dice.
I did manage to get both trigger pack pins 90% into the lower and was going to just leave it, but thought I'd try function testing it. It worked. I pulled the bolt back with the charging handle and it was stuck. So I tried to put it back on safe. It couldn't go. Probably because I didn't charge it yet. But when I pulled the bolt back again it was stuck.
I then made the mistake of taking both pins out again from the trigger pack that held it to the lower.
The trigger assembly was removed but not before something fell on the floor. I couldn't figure out what it was and I checked the floor and a casual perusal showed nothing - but something may have fallen under my dresser. Maybe have been a pebble or something, I don't know. I looked at a Youtube video for taking the trigger pack apart and it looks like I got everything - thank goodness the two pins that keep the trigger/sear, etc. together never came out.
I looked at the trigger pack. Looks like the hammer is wiggling around and this metal piece that connects to it with a spring on it (guess later on I found out it was called a hammer strut or something) was misaligned. I took a look at a Youtube video. Looks like I just need to get the strut and spring aligned with a hole in the back and then I can push the hammer back and #### it. Unfortunately I couldn't get the spring/metal rod piece aligned so when the hammer then was pulled back it would push that piece through the hole with the spring tension holding it. I was still working on that until...another piece fell on the floor. This time it looks like it was the hammer pin. I got that and put it through the hammer but now I am trying to align that metal strut piece so that the piece goes through the back hole when I pull the hammer back.
Good news is I am learning lots. Bad news is that even if I get this whole trigger pack back together, I will have the same problem with the trigger pack not aligning great with the lower in order for me to put the pins back in. But I will deal with one issue at a time.
Any suggestions at this point would be greatly appreciated.

You can see in the photo above that the metal piece/strut is not going through the hole with the spring, as everytime I move the hammer back, it pushes that spring down, making it not aligned so that the strut piece can go through it and so the hammer can be cocked.

Above photo is side view of the trigger pack. When I push the hammer back, it pushes the spring down, making it not aligned with the hole in the back for which that strut is supposed to come out when the hammer is cocked.
There have been two (2) things about which I am not particularly enthralled when taking apart this gun, and I apologize in advance if I don't know all the terms, but I will try to describe everything to the best of my ability:
1. that piece that slides onto the bolt assembly - with the big long spring (presumably recoil spring) and the square stopper/wall (recoil buffer?) at the end...whenever I take it out, I almost feel like I am bending that plastic square piece which is only connected to the rod with the long spring, only by one connector at the bottom...every time I take this apart to clean, I swear, that plastic piece continues to bend a bit and one day it will just snap off.
2. the two trigger pack pins that hold the trigger pack to the rest of the lower - I don't clean the trigger pack - I always put it on safe and after removing the pins, I take the trigger pack out and set it aside. My problem has always been putting it back - the trigger pack doesn't seem to align easily in order for me to line up the pins. I eventually get it...not sure why it is so hard to align
Well, today, I took everything apart, got the gun cleaned, and when I put that whole bolt assembly with that sliding piece with the long rod and recoil spring with the square plastic wall at the end - when I put it back to today, the plastic end piece stayed a bit bent. I tried to unbend it but to avail.
When I put the trigger pack back and looked like both holes aligned, I couldn't get the pins through. Eventually I got the front pin in but it went in about 90% but it wouldn't go through the other side. Similarly, when I took the pin out and put it through the other side, it went in until it hit the other side. So clearly an alignment problem.
I kept playing with it and was wondering whether it was that stupid black square plastic piece on that bolt assembly that was somehow putting the trigger pack out of alignment. I took everything apart, bent the black plastic piece straight again and tried again. No dice.
I did manage to get both trigger pack pins 90% into the lower and was going to just leave it, but thought I'd try function testing it. It worked. I pulled the bolt back with the charging handle and it was stuck. So I tried to put it back on safe. It couldn't go. Probably because I didn't charge it yet. But when I pulled the bolt back again it was stuck.
I then made the mistake of taking both pins out again from the trigger pack that held it to the lower.
The trigger assembly was removed but not before something fell on the floor. I couldn't figure out what it was and I checked the floor and a casual perusal showed nothing - but something may have fallen under my dresser. Maybe have been a pebble or something, I don't know. I looked at a Youtube video for taking the trigger pack apart and it looks like I got everything - thank goodness the two pins that keep the trigger/sear, etc. together never came out.
I looked at the trigger pack. Looks like the hammer is wiggling around and this metal piece that connects to it with a spring on it (guess later on I found out it was called a hammer strut or something) was misaligned. I took a look at a Youtube video. Looks like I just need to get the strut and spring aligned with a hole in the back and then I can push the hammer back and #### it. Unfortunately I couldn't get the spring/metal rod piece aligned so when the hammer then was pulled back it would push that piece through the hole with the spring tension holding it. I was still working on that until...another piece fell on the floor. This time it looks like it was the hammer pin. I got that and put it through the hammer but now I am trying to align that metal strut piece so that the piece goes through the back hole when I pull the hammer back.
Good news is I am learning lots. Bad news is that even if I get this whole trigger pack back together, I will have the same problem with the trigger pack not aligning great with the lower in order for me to put the pins back in. But I will deal with one issue at a time.
Any suggestions at this point would be greatly appreciated.

You can see in the photo above that the metal piece/strut is not going through the hole with the spring, as everytime I move the hammer back, it pushes that spring down, making it not aligned so that the strut piece can go through it and so the hammer can be cocked.

Above photo is side view of the trigger pack. When I push the hammer back, it pushes the spring down, making it not aligned with the hole in the back for which that strut is supposed to come out when the hammer is cocked.
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