IMO unless you found a way to stretch the 16.75 ot 20 inches you had to be using different barrels. I think that is a likely explanation of the difference in group size rather than barrel length.
As far as I know, if the bullet travels faster it requires less twist to get the necessary rotational speed for stability. As such the longer barrel won't make a bullet less stable.
I am prepared to be schooled on this by more knowledgeable members if I am wrong. Flame suit is zipped to the neck.
"If the bullet travels faster it requires less twist to get the necessary rotational speed for stability" is an interesting statement -- the longer the barrel, the faster the bullet travels... so why does a 75 grain bullet not work in a 1:9 twist barrel that is long enough to get the bullet moving fast enough?
The muzzle velocity of the Hornady 5.56 NATO 75 gr BTHP Superformance® Match™ ammo out of a 20" barrel is said to be 2910 ft / sec. See also
http://www.hornady.com/store/5.56-NATO-75-gr-BTHP-Superformance-Match/
The muzzle velocity of the NATO 63 grain GP 90 round out of a 20" barrel is said to be 2970 ft / sec. See also
http://en.wikipedia.org/wiki/5.56%C3%9745mm_NATO
Does 50 ft/sec really make all that much of a difference???
I'm sorry... I have looked at this the wrong way... LOL
Let us suppose that you are right -- the fact is the longer barrel was not more accurate. Who cares why?
The recommendation remains unchanged:
In my opinion, the 16" - 17" barrel with a 1:7 twist is ideal.
All of my uppers are from Sabre Defence, they are all 1:9 twist, they are all chrome lined, they are all made from the same material, and they all come from the same factory.
The 69 grain Hornady bullet sucked and the Sierra 69 grain was fine in the 14" and 16.75", but started to spread out with the 20"
Those are the facts.
NOTE: Not wanting to change more than is absolutely necessary -- I will be using a 62 grain bullet with my 1:9, 20" upper, it just would have been nice to be able to use a 75 grain bullet, especially when shooting 300 yards+
Sorry, I have no more time for this topic. If I needed to prove myself, I certainly would have used a scope today (two of my uppers have scopes on them and are ready to go). I choose iron sights, because I just wanted the experience and never even thought of actually competing today.
Hope you have a great weekend... I got to go.