Showing off my homemade induction annealer

Jimothy

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Howdy y’all I just want to show off my case annealer machine I’ve made at home. It works great!

It uses a cpu liquid cooler to cool the custom work coil (1/4” copper). Uses an old pc power supply to run the timer, thermometer, and controls. The timer does to the nearest 0.1 second and switches a 48 volt power supply that powers the Amazon Zvs oscillator. (The 48v supply is adjusted to minimum, it’s about 40v). I made a tray with trapdoor to locate the work piece and drop it into a bucket or whatever. The tray height can be adjusted for cartridge length.
I’ve made a new coil that is one fewer turns that the one presently installed in order to keep the annealed area at the shoulder. The infrared thermometer has an adjustable emissivity value I’ve tried to calibrate it to read about 1000F when the piece begins to glow. It takes about 4 seconds per cartridge to anneal and the timer does a good job at consistency from case to case and the machine stays cool.

Parts:
ZVS oscillator: https://www.amazon.ca/dp/B01DOWCON6?ref=ppx_yo2ov_dt_b_fed_asin_title
48v supply: meanwell rsw-1000-48 i got second hand. A 24v supply would probably work ok.
Timer https://www.amazon.ca/dp/B07H7L9W3T?ref=ppx_yo2ov_dt_b_fed_asin_title
used computer case and power supply and cooler. A small 120mm cooler would be entirely sufficient.
I recommend omitting the thermometer, it's kinda useless and expensive.

I’m happy to share any info to help you make your own.


17B3676B-D8CC-4A0A-A714-6AA8BEE06504.jpeg84A74851-8926-403E-8247-7D06719DB78B.jpegBB03CB44-4968-4C44-BE51-4FA5757E7A98.jpeg2D4D4FFD-2CC2-40C0-ACF6-F8BFD423F6DA.jpeg

video of it working on 7mm rem mag test case. This case is heated in excess of annealing to see the glow. CGN post doesn’t seem to support video so link to Dropbox.
https://www.dropbox.com/scl/fo/o3vw...ey=6h0be3xhmx6ga0ozjhran8qyj&st=txgchcyf&dl=0


Also "
" this how to make the work coil. not my content.
 
Last edited:
Howdy y’all I just want to show off my case annealer machine I’ve made at home. It works great!

It uses a cpu liquid cooler to cool the custom work coil (1/4” copper). Uses an old pc power supply to run the timer, thermometer, and controls. The timer does to the nearest 0.1 second and switches a 48 volt power supply that powers the Amazon Zvs oscillator. (The 48v supply is adjusted to minimum, it’s about 40v). I made a tray with trapdoor to locate the work piece and drop it into a bucket or whatever. The tray height can be adjusted for cartridge length.
I’ve made a new coil that is one fewer turns that the one presently installed in order to keep the annealed area at the shoulder. The infrared thermometer has an adjustable emissivity value I’ve tried to calibrate it to read about 1000F when the piece begins to glow. It takes about 4 seconds per cartridge to anneal and the timer does a good job at consistency from case to case and the machine stays cool.

Parts:
ZVS oscillator: https://www.amazon.ca/dp/B01DOWCON6?ref=ppx_yo2ov_dt_b_fed_asin_title
48v supply: meanwell rsw-1000-48 i got second hand. A 24v supply would probably work ok.
Timer https://www.amazon.ca/dp/B07H7L9W3T?ref=ppx_yo2ov_dt_b_fed_asin_title
used computer case and power supply and cooler. A small 120mm cooler would be entirely sufficient.
I recommend omitting the thermometer, it's kinda useless and expensive.

I’m happy to share any info to help you make your own.

Also
this how to make the work coil. not my content.

View attachment 1047049View attachment 1047050View attachment 1047051View attachment 1047052
Clever stuff!
 
update op with that, cheers
Thanks!

I’m also wondering how your timer is wired as you mentioned yours switches the power supply.

I have been reading up on this stuff a bit a number of years ago and I think back then they said to have the 40vdc power supply turned on continuously and have the timer switch a relay between power supply output and the Zvs board instead of powering up and down the power supply for each case that is being annealed.

Thanks,
Bert
 
Thanks!

I’m also wondering how your timer is wired as you mentioned yours switches the power supply.

I have been reading up on this stuff a bit a number of years ago and I think back then they said to have the 40vdc power supply turned on continuously and have the timer switch a relay between power supply output and the Zvs board instead of powering up and down the power supply for each case that is being annealed.

Thanks,
Bert
Thanks!

I’m also wondering how your timer is wired as you mentioned yours switches the power supply.

I have been reading up on this stuff a bit a number of years ago and I think back then they said to have the 40vdc power supply turned on continuously and have the timer switch a relay between power supply output and the Zvs board instead of powering up and down the power supply for each case that is being annealed.

Thanks,
Bert
The timer is triggered by the green momentary button giving it 12v. The timer output pulls a little relay. The relay competes the remote on off circuit of the switched power supply (a second relay pole triggers the thermometer) The switched power supply has remote on off feature allowing it to be quickly switched :)B8C1E459-70C7-432E-B4E2-648631A2E4ED.png
 
The timer is triggered by the green momentary button giving it 12v. The timer output pulls a little relay. The relay competes the remote on off circuit of the switched power supply (a second relay pole triggers the thermometer) The switched power supply has remote on off feature allowing it to be quickly switched :)View attachment 1047306
Thanks, it indeed switches the power supply on and off, not just the output.

This thread makes me want to dive into building my own Induction annealer but I have a few to many other things on the go at the moment : )
 
Interesting build, thanks. Was planning on trying one of those hand held induction tools but this looks pretty easy to use.

What is the purpose of the cooling system.
I'm guessing that you can run fairly continuously with it rather than have the coil stay hot as f between rounds?

Looks like amazon 48V supplies are in the $50 range and cases as cheap as $40, so leaving out the thermometer what do you figure you have into it?

Grainger has 750 tempilaq but it's $120 to your door.
 
Interesting build, thanks. Was planning on trying one of those hand held induction tools but this looks pretty easy to use.

What is the purpose of the cooling system.
I'm guessing that you can run fairly continuously with it rather than have the coil stay hot as f between rounds?

Looks like amazon 48V supplies are in the $50 range and cases as cheap as $40, so leaving out the thermometer what do you figure you have into it?

Grainger has 750 tempilaq but it's $120 to your door.
The cooling system runs water through the work coil to keep it a cool coil 😎.
As for dollars lets’s see:
-48v supply $50
-Pc supply $20
-Cooler $20
-1/4” copper tube $2.50/foot at princess auto. About $10 per coil. Even with the YouTube instructions I still went through 4 or 5 iterations at $10 each.
-used pc case $20
-timer $15 and I broke the first one
-10awg stranded wire about $15
-relay $5
-some 1/4” rubber hose $7
-green button $1
-couple power switches (one each for the 13v and the 48v) and also the tray material are from a broken pc power supply I had.
-solder
-heat shrink
-screws and nuts
-propane torch to anneal the tubing
-hose clamps
-crimp ring terminals

Whatever that adds up to. Less that $500. I didnt really keep track and there was wastage during the development phase. 🫡
 
No because tempilaq 750 and 700 are unobtanium and expensive at the moment. I might try the pencil style one. :)
The pencil is very hard to put on and see on the brass.
Fyi you can dissolve some of the pencil stuff in a bit of acetone and brush it on with a tiny paint brush.
 
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