Okay guys, so I went to the range today and tried a few different types of mags and four different brands of ammo. It was cleaned perfectly before I went.
I wasn't able to have my buddy come with me to swap out parts, but to be honest after a few comments I am hesitant to do that now anyways.
I did however get some video of the problem, and some pictures. Check it out and let me know what you guys think.
https://youtu.be/EftCMRaub3A
https://youtu.be/74Uc55E7Dig
And here is some pictures of some problems that arose.
Don't get scared with those anti-ChiCom comments. The three instances where the "Chinese-spec" issues came up were when folks were trying to install new Magpul MOE or railed handguards (like the Daniel Defense) and had a hard time getting the delta ring back, far enough to get the new handguards to slip in. They had to file a little bit off the ends of the new handguards.
My LMT M4 upper is probably Chicom spec as well since I had to file down the end (and circumference) of a new mil-spec handguard to get it past and sit flush in the delta ring.
The other instances was when folks realized that earlier Norcs used pencil barrels with 0.625" gas blocks instead of the more common 0.750" ones or bought mil-spec stocks and found it out it was commercial size buffer tube.
Go figure, the BCGs work fine in other uppers and headspaces properly, their upper receivers fit on my Noveske g2 and DD lowers, heck their triggers even work on American made lowers. The horror!
So take what the ChiCom bashers say with a grain of salt.
If your buddy's Norc bolt headspaces properly, there ain't no reason why your #### will fall off if you used it on your rifle. If you're worried, just use your bolt with his bolt carrier.
As with worn gas rings on the bolts or making sure the gaps don't line up has been proven to be false. It was found that rifles are so over gassed (maybe not in your case) that it will still perform with worn gas rings or if the rings spaces are aligned.
It is possible your rifle could be undergassed and short stroking. It could also be that it is very overgassed and the BCG is outrunning the magazine spring. What direction is your brass extracting?
Have a look at the pic below for a general guideline based on brass ejection.
I noticed you slapping the forward assist, have you had issues with the bolt not closing easily when chambering a round? Unload all ammo and remove the upper from the lower. Work the BCG back and forth. Do you find it stiff to operate? Is the gas key binding on the gas tube? If yes, then your gas key or gas tube might be misaligned. Follow up on warranty work to sort that out or you risk voiding your warranty if you decide to take on the work yourself.
You can also try this: Remove the upper, remove the charging handle and BCG. Get a good wad of paper towel or cleaning patches and plug the chamber of the barrel. Wrap/cup your hand around the brake and make a good seal with your mouth on your hand. With your other hand, put a finger just floating over the end of the gas tube in your upper. Now blow down the barrel. You should feel the air moving around your finger by the gas tube end. It'll probably take you around 1-1.5sec to expel a mouthful of air. If you feel like you're trying to blow up a car tire, you might have a blockage/misaligned gas block.
My troubleshooting suggestion would be:
- Swap uppers with your buddy. (A) Does his Norc upper work flawlessly on your lower? (B) Does your upper work flawlessly on his lower?
If (A) fails and (B) passes, then the problem is related to your lower. Could be out of spec mag catch location or buffer spring/buffer. Swap buffer spring and buffers and repeat.
If (B) fails and (A) passes, then you know it's related to your upper. Check BCG for any binding by moving it back/forth on an unloaded upper. If that operates smoothly, the issue might be misaligned gas block or gas port too small.
You can always try hotter ammo as others suggested. Or, if your rifle is still under warranty, send it in as removing the gas block on your own will most likely void your warranty. I believe MD Charlton is the warranty folks for all things Sig.
If both (A) and (B) fails, well you're in for a bit of troubleshooting (no pun intended) work.
If both (A) and (B) passes, enjoy your new uppers. Just kidding.
Good luck.