A co-worker has a nearly new Sig 9mm he is having problems with.
He believes the slide lever catch spring has become loose/broken.!
The slide catch lever spring DISENGAGES the slide catch, so unless he managed to loosen/break it in such a way that actually made it stronger, that's not likely to be the problem. Besides, the problem doesn't occur after firing seven rounds, so it's obviously not overpowering the magazine springs.
When he shoots between 8, 9 or 10 rounds, the slide will not lock open, and it has an empty chamber, and all rounds are expended. He has the original factory magzines.
It does not happen with up to 7 shots. The slide locks back like it should with an empty magazine.
He has teared down the magazines, everything looks right.
Same with underpowered magazine springs or a broken follower. If the problem doesn't occur after firing less than 8 rounds, the follower's doing it's job and the springs are strong enough. This also eliminates a dirty gun preventing the slide catch from moving, because it IS working. It also eliminates filthy rails from slowing down the slide. Unless his pistol is cleaning itself for half-filled magazines...
So... That puts us at a damaged slide or damaged slide catch lever. Again, no to both, because the both are working fine with <7 rounds.
Maybe the slide isn't coming all the way back? Underpowered ammo? Nope, for the same reason. Limp-wristing? Ding! Distinct possibility, he might be getting fatigued enough by the end of a magazine to have relaxed his grip.
Or, as mentioned, the most likely reason of all, riding the slide catch.
I sincerely doubt that it's a mechanical problem, but if you want, have someone else shoot a full magazine just to rule that out...
So more than likely, it's either limp-wristing or riding the slide catch. Have him shoot a mag left handed, with a FIRM grip, and have him shoot half a full mag, take a break, then finish it off. If the first scenario fixes it, then cut off his thumbs, and if the second fixes it, tell him to to man up a bit.
Hope this solves it, let us know if it doesn't.
(Edit: now that I think about it, the second test would probably solve both problems, proving nothing, lol! If firing a mag leftie doesn't help, which eliminates riding the catch, have someone you know can shoot run through a mag, to see if he's loosening his grip toward the end of the mag.)