25 grains is way too much powder... so I'm not surprised there. What I meant with my question was IF proper loading data was provided, essentially converting loads to smokeless. Shotgun shells were originally black powder (hence the dram equivalence system) and most shotguns can run fine on both black and smokeless. Shotgun shell loads are restricted to max pressures pf 10,000 psi - 12,000 psi, so that means smokeless doesn't necessarily mean high pressure. As I understand it, smokeless powder develops pressure based on grain size and how compact they are. So is that it, smokeless just isn't reliable in a muzzleloader because they can't compact it uniformly with the ramrod, even if it was using the slowest-burning largest grain powder out there? But if that was true, stuff like Blackhorn 209 would blow up guns.
Your post opens up another question, why DON'T manufacturers utilize better barrel metal for their muzzleloaders? I wouldn't mind paying extra for a safer gun, but I guess Savage already provided us that with their 110... Still every other manufacturer seems content to use the same low-carbon steel or free-machining stainless for all the blackpowder guns they sell. Why not provide the option of heat treated 4140, or even just 4130? I would want that extra margin of safety, even if I was just loading straight black powder, there would still be the risk of double loads and short stops.
Seanmp: I agree with you, if I ever get into muzzleloading, I would stay with powder and not even touch the pelletized stuff out of principle. But I'm just more interested in the technical aspect of why we can't use smokeless!
I don't know if I'm out on a limb here, but then again, I do live 4000 miles away from you, so if I get banned for speaking my mind, it's a meh. You've read all the posts here, and you just don't seem to be getting it.
The 25gr load of NITRO powder in the Remington BLACK POWDER revolver totally destroyed the gun. It was not intentional, it was plumb ignorance. The shooter was immensely lucky to have escaped needing only fresh shorts, and not an autopsy.
The metallurgy of a firearm intended to shoot BLACK POWDER loads only is quite different from that of a gun that is intended to shoot NITRO powder.
Why?
Because BLACK POWDER goes off slowly [in physics terms that is], rising slowly to a pressure peak, and then subsiding. The material of which the gun is made is metallurgically suited to this slow pressure spiking, typically at around 13000 CUP for a 44-40 Winchester centre fire cartridge, as an example.
THAT, friend is a load of 40gr of FFg BLACK POWDER.
Let's move over to a .44Magnum cartridge, loaded with 'only' 22gr of a nitro powder like say, 2400.
That 22 gr of pistol powder develops almost THREE times the pressure of the black powder load, and in a far shorter time - which is why the 200gr bullet of the 44-40 is doing about 1100 fps, but the 44Magnum around 1450-1500 fps.
The peak pressure of a nitro load happens FAR quicker than the black powder load, and is over quicker. The physical shock to the material is immensely more intense than with the black powder as well as the pressure causing it being three times higher.
Now if you can't get you head around the fact that mechanically, the material has to be of a much higher grade to withstand the immense nigh-on-instantaneous pressures developed by nitro propellant, by comparison with the radically different pressure wave profile of black powder, then I suggest that you do a lot more reading. These days, higher-grade materials = lots more money - THAT is the principle difference in cost between a black powder revolver and a nitro-cartridge revolver.
All I'm saying here is what numerous other posters have also said, in a slightly different way, so I'm at a loss to figure out why you are continuing this train of questions, unless, of course, you are looking for a spell of some kind.
tac