Well that's pretty much what I do to prep my cases, just short of brushing the inside of the neck, I'll try that though see what happens. But otherwise they are all trimmed to the same lenght (fired ones) the virgin one is maybe .005 shorter
To put things out in perspective, the way I found out was I set my seating die with the dummy round (virgin brass) and then loaded a couple real ones, measured them and saw the difference. I thought it was odd, chambered them, they chambered fine, remeasured them (No change, no marks from the rifling) so I thought it was fine, then just out of curiosity, every 5-6 rounds or so, I would take a new bullet, seat it in the dummy round, measure the oal, remove it, seat it in the reloaded round and measure it. Every time it would come out between .015 and .025 longer in the reloaded round. However, now that you talk about compressed charges, all my charges were compressed. Could it be the powder pushing the bullet out ?