There is no reason 2 3/4" cases can't be used in a 2 1/2" chamber.
The notion of using smokeless loads in old Damascus barrels freaks me out. Loading your own BP ammo is really the way to go. I have not tried shortening the hulls with a roll crimp but that seems like a decent idea to consider.
Bad idea. The length ( 2 1/2”, 2 3/4”, 3”, etc ) is taken on empty shells, it isn’t the loaded length. Using 2 3/4” ammo in a 2 1/2” chamber will increase chamber pressure, possibly beyond safe limits, because the longer 2 3/4” hull won’t have enough room to fully open in the shorter 2 1/2” chamber, creating a restriction at the forcing cone where the chamber transitions to the bore. Depending on the specific gun and the particular ammunition this could drive pressures beyond the specified maximum limit. Remember, shotgun barrels are very thin and pressures are very low, a small increase can have drastic results. And even if no immediate negative result is noticed, the overpressure will put strain on an old gun that it was never built for, leading to looseness, cracked stocks, broken parts, all because the owner was too lazy or cheap to use the correct ammo.
Many damascus guns OF QUALITY MAKE in the UK are nitro proof. Many are sent back to proof house to get nitro proof. In blow up tests performed in the UK in the early 1900's 3 out of the 4 strongest barrels were damascus from reputable makers. There is a difference between damascus and twist barrels which were common on cheap Belgian imports at the turn of the century.
Well said. Personally I was holding off for a future Darwin post but you may have prevented that from happening. Lol
Nah, I have several hundred rounds of 2 3/4 BP shot shells that I fully intend to shoot through my 1870's Damascus bbl shotgun. I've already shot numerous boxes through the gun without issue. These rounds were built to be low pressure, using black powder and fibre wads. Thats not the same as smokeless loads with a plastic wad.
Tests performed on new guns or guns that were maybe 20 years old at the time are not overly relevant today when those guns may be approaching 150 years old. Smokeless powder in old Damascus guns is a recipe for disaster IMO.
I posted this link just a couple days ago in a 16ga thread (yes, another one..).
"Comprehensive Barrel Evaluation, Non-Destructive Testing & Load Recommendations"
https://docs.google.com/document/u/0/d/1ZIo0y746UsSRZIgRuuxwAbZjSBHitO_EanvwLYc-kGA/mobilebasic
It talks about vintage doubles, damascus barrels, short chambers and chamber pressure. A bit long but worth a read.
It is prudent to use shells that match the chamber length. And be wary of lengthened chambers or honed bores.



























