Stretching out Brass Life... Test Results.. 50 Reloads!

seafire

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Thought you boys north of the border, eh? would be interested in this stuff. I am sure brass is getting scarce since it is being hoarded down here over Obama being elected Prez...

Stretching out Brass Life

With the cost of components getting higher and the availability getting scarce, this desired project of mine became very timely.

I started this out with 5 batches of lots of 10 pieces of brass each, in both 223 and 22.250 calibers.
As availability of 22 caliber bullets rapidly disappeared from the shelves, I finally slowed that down to two batches and finally one batch of each lots.

The 223 brass was Remington and the 22.250 brass was Winchester. Since the results are pretty near identical, I will just use the 223 Remington for the sake of this report.

In the Remington brass, I decided on a mild load of 14 grains of SR 4759 with a 55 grain Hornady SP as my standard bullet and load. Based on availability, with the 223, both Small Rifle and Small Pistol primers were use. I picked this load, as this is one of two loads I commonly use out of the test rifle.

The test rifle was a Remington 700 ADL with a 24 inch sporter barrel. This was in a bolt action rifle.

My goal for this test was to be able to get 50 reloads out of this lot of brass. I will follow thru for my own on a couple of other lots of brass, but feel the results will be the same.. and learning a few new things, predict that the case life can be stretched out beyond the 50 reloads, by quite a bit.

The other important thing here is Dies. I have learned that more brass is destroyed at the reload bench resizing that any where else. I have also learned that certain types of dies and procedures allow long brass life, by producing less wear on working the brass.

Lee Collet Dies

Instead of full length sizing dies, for this test I use Lee Collet Neck Sizing die to resize the neck after each firing. These do not resize any other part of the case except the neck.

Redding Body Dies

When the cases became hard to chamber, instead of a full length die, I used a recently discovered ( by me at least) wonderful product from Redding, their Body Die. This die only bumps back the shoulder of the case. Unlike the Full length die sizers, it does not resize and therefore stress the rest of the case, that usually leads to cracks at the webb at the bottom of the case after 10 to 15 reloads. This is very important to stretch out case life.

Key is that these cases were being used in the same rifle over and over, so that the brass adapted to the rifle’s chamber, so therefore did not have to be completely resized back to SAAMI specs….This worked so well, that I did not have to use the Full Length die to resize the brass, until I had done 47 reloads on the brass, to bring it back into specs, due only to a slight increase of chambering difficulty.

Brass Trimming

Based on the load being used and the use of the body die, I did not have to trim the brass at all during this project. I did do it at the 48th reload, just to see if it was getting stretched at all.. and the case stretching was actually pretty minimal. Sadly one of two casualties during the entire project was at this point, as I screwed up one of the pieces of brass when I neck sized it with the Lee Collet Die after trimming them.

Annealing

This is another thing I have finally started doing, was annealing the cases. Mine didn’t turn out pretty like Lapua cases are from the factory. Mine got black and skuzzy. I tried the method where they are heated and dropped in water. They ended up black on the upper half, and looked like crap. I also switched to just dropping them into a small metal bucket, and just let them air dry. That appeared to have no difference and didn’t make them as black as using the water.

I did try and stretch the annealing out to every 10th reload on the brass, which worked fine, except the first casualty I had on this batch of 223, was at the 41st reload. It developed a small neck split.. One new member on a forum said that he was annealing this brass after every 4th reload. After the neck split, I switched over to this, and think it is a good idea.

Depriming and Priming:

I have to admit of picking up a habit of being anal retentive when it comes to depriming. I got started on using a Lee Univeral Deprimer several years ago. Yes it adds and extra step, but it has also cut down on the number of stuck cases in my dies I have had to wrestle out of them.

As far as repriming, none of the primer pockets loosened up over the 50 reloads. A prudent load did help out, but then again, this rifle is used for varmint shooting at 200 yds or less, so max velocity was not needed. So backing off on the throttle, will help primer pockets stay nice and tight.

Conclusion:

If you want to stretch out your brasses case life, which is essential for high volume varmint shooter
I recommend the following:
1. Redding Body Die.. was needed to be used on this test every 10th reload.
2. Lee Collet Die… used each time of course
3. Annealing: Get yourself an Annealing set up you like to work with. I recommend this every 4th to 5th reload on the brass
4. Prudence: backing off a little on max velocity, saves you brass by stressing it less
5. Dedicate: Dedicate each lot of brass to a dedicated rifle, if you own several varmint rifles in the same caliber as I do.

The testing itself was pretty boring, just like lab work. You have to have a results orientated focus to do it. You get into a pattern, but it is pretty much load and shoot, load and shoot. I have plenty of forest around here, so just going a mile up the road, I had a spot to discharge my firearm to do this testing over and over…The Remington brass performed well thru the entire test!

Test Casualties:

As said above, out of the 50 reloads, I had two casualties. One at 41st reload, by a neck split, which if I would have annealed the brass on a more vigorous schedule, it probably would not have occurred.
The second casualty was operator error, at the 48th reload, so we can’t blame the procedure. If Seafire wasn’t all thumbs at times, it would have made it to the 50 reload mark with the other cases.

Return on investment:

Consider this though. Using 223 as an example. A bag of 100 pieces of brass, is say $22 to $25.00 at today’s prices. Using these procedures, if you can get 50 reloads out of each case, that one bag of 100 pieces of brass, will yield you 5,000 shots down the barrel! With prices of brass, and even worse, questionable availability, this yields a pretty good Return on Investment. Considering this was also picked up range brass, I had zero cost into the brass I used for this experiment.

Seafire
March 2009
 
Very nice! I've heard of some of the benchrest guys going as high as 150 times. Let us know when you hit the next milestone. Its an interesting experiment.

Here's my economic annealing case holder to compliment this info:

P1040718.jpg


$3 worth of plumbing fittings. Works the same as the Hornady kit: insert case, rotate in flame using drill, tilt down and dump the case out (into water).

And yes, I know I need to get more of the shoulder...
 
Thank you seafire,
Excellent information!!!
And kombayotch I really like your economic annealing case holder!!
Thanks for sharing.
wcmd:)
 
Excellent work, and great pics and descriptions. Almost no-one does original research and this is very useful and appreciated.

I'm going to make that Space Age Annealer!
 
In P.O. Ackley's legendary reloading handbooks, Vol 11, there's a very interesting article on the same sort of experiment done by Fred Huntington of RCBS fame using .30-06 Rem and Win brass but F/L resizing, no annealing and no trimming plus no lube on the inside of the necks. No cases split while resizing and when they did it was at the 36th, 50th, 52nd and 55th firing. He also simply kept resizing F/L over and over .222 brass 100 times, lubing in and out every 25th time then started loading and shooting - 16 times before the .222 cracked a neck. In a nutshell his conclusion was that the less the difference between fired neck diameter and resized-to-fit diameter, the longer the life of the brass - and that is a combination of quality of the die which you can measure and control, and the quality of the chambering job which you can't control.
Like a lot of the stuff in these old books, even though somewhat time-dated, we can see some of the same trends as we do now - lighter faster being considered potentially better. Debatable as much now as then. There's a wealth of info there covering all kinds of things you don't normally consider as a shooter and reloader. Very much worth reading.
 
I've been getting 10 - 13 firings out of my 300 win mag brass, but I haven't been very nice to it either. A bit more care should get that up to at least 20 (and how many of you guys were throwing your brass away after 4 firings if I recall correctly, and told me I was crazy for doing it ???) I'm thinking my target shooting volume is going to be a little light over the next few years (for several reasons). I'm pretty notorious for keeping numbers and stats in my head, rather than writing them down. I think it's time to get some facts down on paper. I'll do a few experiments over the next while and post them here when I get some results.

Thanks for the write up seafire. Good job.


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Thanks Seafire - I sure enjoyed reading your experiment. You got me thinking of a few I might try too.

One comment - your load seems really mild - 14gr of SR47 59 behind a 55. My IMR data gives a max 16.5gr load for 2745 in a 24" tube at 50100CUP. Did you chrony any of your loads? What load did you use in the 22-250 to give similar results?

Almost no-one does original research ...
True enough but more should. It's really interesting to do and is quite compelling to read other's tests too. I get real tired of all the "rumour mill" type ballistic "info" churning around the net. To some extent we're all guilty of that I think. But bring me the results of an old time experiment or test you have done. You have my attention. Even if not exactly done with scientific rigor - as I said - it's still compelling and useful to me - rather than doubtful. Ballistic "hearsay", just isn't the same to me though I swear many just don't care one way or the other. I do care.
 
Seafire, I love your Bluedot tests with the 223! You have me hooked on it.

Maybe I will drop $70 on 100pcs of Lapua Brass for the 223...if I can get 5000rds out of them :eek:

Thanks for all the info and hope to see more of your informative posts here on CGN :D
 
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