So much fail in this statement I can't believe that you are allowed to posses firearms.I'm pretty sure that the reason Kel-tec won't warranty threaded barrels is because if they go back to the States for work they cannot be sent back to Canada, due to the export restrictions on threaded barrels. Also threaded barrels can't be imported into the States as well. However nice idea Claven2.
I'm not certain I understand 100% what you have done.
Is this entire part ..... inside the main tube and then held in place by the cone which is threaded into the main tube from the front?
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If so you don't need to use anywhere near that amount of wall thickness. Silencers use a .065" wall thickness and they contain a lot more heat and pressure than your device ever will.
That brass fitting is going to need to be VERY tight to avoid any movement during firing. Any movement or vibration at all is going to screw with the accuracy. I'd make sure that the brass bushing is butted up against the end of the crown for maximum tightness.
If you have the equipment, flutes inside the cone will help to kill flash.
What angle you used inside the flash suppressor area 40*?
I realize the wall thickness is excessive, but this was a proof-of-concept prototype and was entirely machined on manual machines using only the materials I had on-hand.
The cone assembly acts as a means of affixing the female threads and sealing face for the cone assembly and as a point to solder in the brass bushing. The whole thing is then press-fit into a precisely machined opening on the front of the DOM tubing,