The adventures and lessons of buying and installing a Boyds stock UPDATE FROM BOYDS

SuperDave

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Update: I have reached out to Boyds and they have agreed to refund me $100 for the inconvenience, which is more than enough to cover not only the cost of the flawed pillar bedding option, but also all the materials I needed to fix the issue and even make it greater and stronger than it would have ever been otherwise. The stock is now fixed and properly bedded. I understand that mistakes can be made by anyone. Boyd's willingness to stand behind their products and make it right without any hassle has impressed me. I would definitely buy from them again.

Let's start with a bit of back story. For over a year now, I have a whole bunch of bulk .223 ammunition and no longer have a rifle with which to shoot it because of the selfish decisions of some slimy politician. This has also left a hole in my safe since now I lack a reasonably accurate centerfire rifle that is cheap to feed and that I can use to practice shooting offhand and unsupported prone with.

This is why I decided to cut my losses and find myself a compact and light .223 bolt action rifle that took AR mags because I happened to have a whole bunch of those gathering dust as well. And so I did get myself a nice Ruger American Ranch. Great rifle especially for the price. Not target-grade accurate by any means but plenty enough for me to reliably hit a small gong at the 100 and 200 line if I do my part. Perfect for what I wanted. One problem however, the stock is plasticky and cheap and I don't like the grip angle. It is not vertical enough and it makes it uncomfortable to shoot prone. I also prefer my length of pull to be a little bit longer than average as well and this stock wasn't doing it.

This is when I started looking up for a replacement stock. I originally wanted a GRS stock as I remember seeing one in a shop and absolutely loved it. But they don't make an inlet for my particular rifle. And so I decided to go for the Boyds At-one stock, which is very similar in design and features. Fantastic looking stock. Alright, I ordered it. I wasn't looking for a very fancy setup. I wasn't building a benchrest rifle by any means. I was happy with sloppy. I figured I'd just drop my action in, see how well it shoots and maybe eventually do a quarter-assed bedding job further down the road if I ever felt like it.


The Stock:


Fast forward a few weeks later, I have the stock. On first impressions, it is a very nice looking and feeling stock. I also like the engineering solutions they have implemented throughout to make it modular and adjustable. The length of pull is still a tad short for me. It was OK when fully extended but it made the stock a bit wobbly so I decided to 3D print myself a spacer for it.

And now for the less pleasant surprises. The inletting is bad. I don't mean that some cleanup and minor fitting is required, as I was originally expecting. I mean I can't even fit the rifle in. A particularity of my rifle is that there are two action blocks that fit in the stock and in two slots in the receiver. The distance between them is off by a millimeter so they don't line up with the slots. The action also appears to be slightly rotated inside the stock so the action holes don't line up. I have yet to fully investigate the cause of this.

Then, there is the pillar bedding. Because I wasn't really interested in going through the effort of bedding a rifle I didn't want more than 2.5 MOA out of, I decided to pay for their pillar bedding option. I knew it wasn't going to be great but it would at least reduce the risk of the stock cracking. This is when I saw the poor excuse of a pillar bedding that was for the front action screw. I had to knock it out. Look at this sad affair:

It wasn't even cut straight. And as I found out later it is too short. I knocked the rear one as well, that one was luckily better cut and fitted.

And now for the final problem that I have found so far: The supplied front action screw is too short. Look how far the action screw sticks out in the stock when pushed fully in:

If I hadn't known any better I would have fired the rifle with only one thread of action screw secured, which would have likely at least ruined my receiver. At first I thought that maybe the inletting was the cause, but then to verify this I assembled the rifle with the bottom metal without the stock and this is what I saw:

The screw is definitely short. The only way that screw reaches the receiver is if I press down enough to cause the bottom metal to flex.

At that point I resigned. Quarter-assing it isn't going to do. The inletting is too bad. I'll have to carve it out and do an at least half-assed bedding job if I am to safely shoot this rifle inside of that stock. I'm also not interested in returning the stock to Boyds because A: I'll have to pay international shipping again which is exorbitant, B: I'll be back to square one with no stock minus over a hundred dollars of shipping fees and other alternatives are even more expensive, and C: I have had experience with bedding rifles before (although this would be my first magazine-fed one) and I know I can turn this into something really nice, I'll just have to put effort in.


The work (so far):

And so today I started by making my own pillars out of threaded lamp wire conduits from the hardware store. It is by far a cheaper solution that the travesty that Boyds did and it fits far better. I have assembled the rifle with the bottom metal and recoil lugs to determine the pillar height required to achieve the best bottom metal placement for reliable feeding. Luckily the feed mechanism on this rifle is extremely forgiving. So I have made my pillar heights so the bottom metal is parallel to the receiver and as high up into it as possible without touching it and without any flexion forces being applied to the bottom metal like it originally was. Here is a picture of the result with the original front pillar put aside so you can see how far off Boyds really were with their pillar heigh. (The bolt and washers are a temporary fix so I can at least work on the rifle until I receive a properly sized action screw that I ordered on Amazon)


I have also enlarged the pillar holes in the stock in preparation for a proper bedding job. The bedding blocks also had some casting flash on them that I stoned off.


Lessons learned so far:
- Boyds stocks are nice, but don't order one expecting a simple drop-in even if you don't care that much about accuracy. Expect to have to do a full bedding job to make it fit properly.
- DO NOT take their pillar bedding option. You absolutely do NOT get what you pay for. It is an absolute ripoff.
- Quarter assing it doesn't work. You need at least half an ass.


This is as far as I have come today. It is now past supper time. More will come as I continue my work. Stay tuned.
 
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Wow, sorry you had such a ####ty experience with Boyds. I'm sure they would want to help you with your problems to their best .


I bought a Boyds Varmit stock for my Savage Axis 223. and the fit is superb. I ordered black with
no extra options and I love it. Although I did all the work to it myself , pillar bedding , floating the barrel.
I recently refinished the stock removing about 1/2" per side of the fore end and reshaping the hand grip for a better fit to my meat hooks.

All in all Boyds is a great product IMHO
 
Lessons learned so far:
- Boyds stocks are nice, but don't order one expecting a simple drop-in even if you don't care that much about accuracy. Expect to have to do a full bedding job to make it fit properly.
- DO NOT take their pillar bedding option. You absolutely do NOT get what you pay for. It is an absolute ripoff.
- Quarter assing it doesn't work. You need at least half an ass.

Sorry you had to learn this way ... by it's nature, you can't actually do a proper pillar bedding job without the actual action. I would have made some beefier pillars out of aluminum, but what you have there looks absolutely fine too.

Looks like you are well on the way to correcting the issues.... good luck!
 
For anyone asking about Boyd's response, they are closed on weekends. It will have to wait until Monday.

As for the pillars, I know those are not the sturdiest but I am limited by the rifle's design in how thick a pillar I can put in there.
 
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My Boyds order was a very nice drop in, near perfect fit...

Sorry to hear about your order difficulties, maybe yours was an outlier?
 
For anyone asking about Boyd's response, they are closed on weekends. It will have to wait until Monday.

As for the pillars, I know those are not the sturdiest but I am limited by the rifle's design in how thick a pillar I can put in there.

Pillars in a laminated stock add very little value... a good glass bedding will probably do the same job...
 
Update:

The first problem of the two action blocks not being the right distance apart and the action appearing to be slightly rotated were minor fitment issues. Given the rifle's design with two action blocks with zero back and forth play, would have been almost impossible for Boyds to get it perfectly right.


Now for the other problems, after looking at the stock with a fully rested head I have discovered the following:

- The top inletting has no issues.
- The rear bottom metal inletting has no issues
- The front bottom metal inletting has been milled 3-4mm too deep and is the culprit for all the other problems. It is why the front pillar is too short. It might also be why an action screw that is too short was selected to be included in the kit. It could also be possible that this all started with an action screw that is too short and whoever made the inletting thought that this meant that the front bottom metal inletting wasn't deep enough. Chicken or the egg, ultimately they screwed that up at the factory.

Luckily this problem can very easily be fixed with new pillars and a proper bedding job with extra epoxy to fill the void underneath the front part of the bottom metal.

Work has already begun. More to follow.


New lessons learned:
- Assessing a problem with a rested head helps
 
Update:

The first problem of the two action blocks not being the right distance apart and the action appearing to be slightly rotated were minor fitment issues. Given the rifle's design with two action blocks with zero back and forth play, would have been almost impossible for Boyds to get it perfectly right.


Now for the other problems, after looking at the stock with a fully rested head I have discovered the following:

- The top inletting has no issues.
- The rear bottom metal inletting has no issues
- The front bottom metal inletting has been milled 3-4mm too deep and is the culprit for all the other problems. It is why the front pillar is too short. It might also be why an action screw that is too short was selected to be included in the kit. It could also be possible that this all started with an action screw that is too short and whoever made the inletting thought that this meant that the front bottom metal inletting wasn't deep enough. Chicken or the egg, ultimately they screwed that up at the factory.

Luckily this problem can very easily be fixed with new pillars and a proper bedding job with extra epoxy to fill the void underneath the front part of the bottom metal.

Work has already begun. More to follow.


New lessons learned:
- Assessing a problem with a rested head helps

I agree with guntech, I wouldn't bother with the pillars on a laminated stock. Just fill it all in with glass and drill out the screw holes for clearance later.

Still, installing the pillars shouldn't hurt anything.
 
I agree with guntech, I wouldn't bother with the pillars on a laminated stock. Just fill it all in with glass and drill out the screw holes for clearance later.

Still, installing the pillars shouldn't hurt anything.

They might not be necessary for the stock, but given that the front bottom metal slot was machined too deep, those pillars I made make it a lot easier to fix the front bottom metal channel that was too deep and get the proper spacing. It is better explained and shown further down this post.


Update:
I have decided to permanently incorporate the receiver blocks into the stock just like they are in the original stock. These blocks will also be the main way by which the action is supported into the stock. I will bed some support for the front part of the receiver though just because I can and let the rear tang float. Given the design of the rifle, a maximum lug engagement between the receiver blocks and the action are the most important part to get right and this is the best way to achieve this.

Here is how it was assembled before being pressed into the stock and epoxy (pic was taken before it was fully prepared. I took out the trigger mech and taped it up + release agent + playdough)


Here is the stock prepared for bedding:


Checking for final alignment and making sure that nothing touches the stock except for the layers of tape around the barrel and underneath the rear tang:


Bedding in progress:


Bedding of the receiver blocks complete. Not perfection. I could have added some epoxy on top of that front part of the front receiver block. But it's still plenty good enough for the rifle I'm building. May I remind everyone that this was never meant to be a benchrest rifle. A whole ass is not required. :



And now for a view of the underside. Note the front pillar sticking out because the channel in the stock was machined too deep. This will make correcting this error much easier when I bed the bottom metal.



I have started the bedding process for the bottom metal. We are now at the point of waiting for the epoxy to set. Updates in 24 hours or so.
 
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Update:

I have received a reply from Boyds and they are going to refund me $100 form the purchase price for my inconvenience. This is more than enough to cover what it took to fix the issue and as a bonus it now has a much better and stronger fit than it would have had had I decided to just drop the action in without bed. This is also an act of good faith as I had already altered the stock to fix it which means they could have easily refused to take the stock back from me for a full refund. I had no intent of returning it anyway since the shipping costs alone would have made it a net loss. Anyone can make mistakes and they stood behind their products. From what I have seen this was a freak occurrence and they made it right. I'd still buy a Boyds stock again.


The work:

The work is complete. The rifle is completely bedded and ready to go, albeit with a temporary front action screw made from a bolt turned into flat headed screw. A proper hex bolt is coming in the mail and should be here by next weekend. Once I get that screw it will be impossible to tell that this stock originally had a flaw.

Bottom metal bedded to the new pillars:



Finished rifle:
 
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Well that is good news... it's nice Boyd's proves to be a reliable business to deal with... you should be "tickled pink" on how this all ended up...
 
Finished rifle:

Looks good, and very glad to hear that Boyd's made things right.

Just for interest, a couple of questions about the stock itself:

- how tight are the adjustable cheekpiece and butt-plate once they've been adjusted into place - is there any wiggle going on, or are they pretty much locked into place?
- what's the "feel" of the plastic parts like - heavy/solid, cheesy, or somewhere in between?

Been eyeballing one of these for a Savage build for the last year or so.

(Got as far as emailing Boyd's to see if they were thinking of making a bagrider-type bottom/backend piece or 3" flat fore-end to fit it for bench-rest purposes (since the plastic pieces are designed to mix/match anyway) - they didn't sound too interested at that point. Although a 3d printer, some PLA and a whole lotta time/measuring might do the trick...)
 
Looks good, and very glad to hear that Boyd's made things right.

Just for interest, a couple of questions about the stock itself:

- how tight are the adjustable cheekpiece and butt-plate once they've been adjusted into place - is there any wiggle going on, or are they pretty much locked into place?
- what's the "feel" of the plastic parts like - heavy/solid, cheesy, or somewhere in between?

Been eyeballing one of these for a Savage build for the last year or so.

(Got as far as emailing Boyd's to see if they were thinking of making a bagrider-type bottom/backend piece or 3" flat fore-end to fit it for bench-rest purposes (since the plastic pieces are designed to mix/match anyway) - they didn't sound too interested at that point. Although a 3d printer, some PLA and a whole lotta time/measuring might do the trick...)

There is zero rattle in the cheekpiece and buttplate. But there is some flex if you put enough force on it.

As far as plastic feeling goes I'd say it's on the nicer end of the spectrum. There is some thin rubberized overmolding to help with grip as well. Mind you those are additional accessories that I purchased on their website along with the stock. The original grips are textured plastic without the overmolding and don't feel as nice.
 
It would be nice if Ruger had options beyond the plastic tactical babypoo-coloured stock so that changing it wouldn't be so necessary.
 
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