The World of Cartridges and Compromises........

Internet was broke and I have been offline for several days.........In response to all these posts since my last one I have a few questions.....

Where and how does SAAMI determine what the maximum pressure is for each cartridge, using what criteria and how many lawyers sit on the SAAMI board ?

Who says SAAMI is the "end all be all" of all pressure data, cartridge dimensions and manufacturer tolerances ?

I don't buy that newer pressure equipment has reduced loads, Ackley had perfectly accurate pressure equipment in the 40s, if you care to read his works.

I don't care what the pressure numbers are or may be as they are completely irrelevant to my load data and load testing. As long as the pressure is contained by the brass case and the case thereafter is reusable the pressure is within safe limits for that load, that case, in that rifle.......PERIOD. With the steels that our modern rifles are made from, they will contain at least 2-3 times, or more, the absolute maximum a brass case will withstand, without any failure or serious structural damage what so ever.
I do not load for my old Winchesters or any other older firearms the way I do for my modern bolt action rifles........that would be folly and courting disaster. I'm not looking to destroy any rifles these days, but I also do not want to settle for '06 ballistics from my 300 Wby.
Some on here act as though I just fill a case with powder and go from there and nothing could be further from the truth. I have a very strict regime with which I do my load testing and I work up to any load that I settle on, from considerably below in reasonable increments dictated by the overall case capacity and powder burn rate. And have been doing this for over 40 years, without incident......yes there has been the odd blown primer when working with wildcats, but it is not the end of the world, it's back to the loading bench and figure out where I miscalculated. I also pull many test loads as I near maximums and see the signs of stressing the brass, I quit and any loads above this are pulled. I would be willing to bet that I have pulled more loads than some on this site have fired..........
Responsible reloading is just that, approaching it with a strict regime and working to a reasonable conclusion in appropriate increments using all the visual and tactile indicators to determine a maximum safe load within that brass, load and rifle..........Regardless of what anyone says on here, experience and the ability to read the signs of pressure on ones cases is just as safe, actually safer, than the general principals, places like loading manuals and Quickloads use. They are completely unable to take into account the many differences in every chamber, case and powder lot, that are an everyday variable in all rifles. No I do not know what pressure numbers my loads produce, but I do know that they are safe in that rifle, with that case, and with that bullet and lot of powder. I can also tell you that modern rifle steel does not accumulate stress and then all of a sudden fail, for those who think they do because your mind tells you it must be so, because many other things do, I suggest you take a close look at the metallurgy of todays modern action, bolt and barrel steels. If repeated subjection to let's say 75,000 psi will cause them to fail in a certain time frame, then logic dictates that they will also fail at repeated subjection to 65,000 psi impulses just a longer time frame. Now 65,000 psi is within the SAAMI safe limits for many cartridge pressures while 75,000 (which many of you have calculated I must be running) is not. Now given the cartridges and firearms that SAAMI says 65,000 is OK in, it has come to my attention that SAAMIs limitations has more to do with the quality of some manufacturers brass than it has to do with the impending structural failure of a firearm. I mean really guys, the WSMs are some of those 65,000 psi cartridges and they are chambered in leverguns........you mean to tell me your average Win, Rem, Rug, Tik, Sako bolt action isn't at least as strong if not upward of twice that of even the best lever actions out there?
Even if my loads do produce 75,000 psi as some here say they must, they are safe in the rifle and brass cases that I have used to develop them, with procedures that have been accepted for well over 75 years of reloading and load development. Maybe Quikload will be as informed after 75 years.............

good post thanks. Nice to see others starting low and working up. There is no safe shortcuts when it comes to load development
 
Internet was broke and I have been offline for several days.........In response to all these posts since my last one I have a few questions.....

Where and how does SAAMI determine what the maximum pressure is for each cartridge, using what criteria and how many lawyers sit on the SAAMI board ?

Who says SAAMI is the "end all be all" of all pressure data, cartridge dimensions and manufacturer tolerances ?

I don't buy that newer pressure equipment has reduced loads, Ackley had perfectly accurate pressure equipment in the 40s, if you care to read his works.

I don't care what the pressure numbers are or may be as they are completely irrelevant to my load data and load testing. As long as the pressure is contained by the brass case and the case thereafter is reusable the pressure is within safe limits for that load, that case, in that rifle.......PERIOD. With the steels that our modern rifles are made from, they will contain at least 2-3 times, or more, the absolute maximum a brass case will withstand, without any failure or serious structural damage what so ever.
I do not load for my old Winchesters or any other older firearms the way I do for my modern bolt action rifles........that would be folly and courting disaster. I'm not looking to destroy any rifles these days, but I also do not want to settle for '06 ballistics from my 300 Wby.
Some on here act as though I just fill a case with powder and go from there and nothing could be further from the truth. I have a very strict regime with which I do my load testing and I work up to any load that I settle on, from considerably below in reasonable increments dictated by the overall case capacity and powder burn rate. And have been doing this for over 40 years, without incident......yes there has been the odd blown primer when working with wildcats, but it is not the end of the world, it's back to the loading bench and figure out where I miscalculated. I also pull many test loads as I near maximums and see the signs of stressing the brass, I quit and any loads above this are pulled. I would be willing to bet that I have pulled more loads than some on this site have fired..........
Responsible reloading is just that, approaching it with a strict regime and working to a reasonable conclusion in appropriate increments using all the visual and tactile indicators to determine a maximum safe load within that brass, load and rifle..........Regardless of what anyone says on here, experience and the ability to read the signs of pressure on ones cases is just as safe, actually safer, than the general principals, places like loading manuals and Quickloads use. They are completely unable to take into account the many differences in every chamber, case and powder lot, that are an everyday variable in all rifles. No I do not know what pressure numbers my loads produce, but I do know that they are safe in that rifle, with that case, and with that bullet and lot of powder. I can also tell you that modern rifle steel does not accumulate stress and then all of a sudden fail, for those who think they do because your mind tells you it must be so, because many other things do, I suggest you take a close look at the metallurgy of todays modern action, bolt and barrel steels. If repeated subjection to let's say 75,000 psi will cause them to fail in a certain time frame, then logic dictates that they will also fail at repeated subjection to 65,000 psi impulses just a longer time frame. Now 65,000 psi is within the SAAMI safe limits for many cartridge pressures while 75,000 (which many of you have calculated I must be running) is not. Now given the cartridges and firearms that SAAMI says 65,000 is OK in, it has come to my attention that SAAMIs limitations has more to do with the quality of some manufacturers brass than it has to do with the impending structural failure of a firearm. I mean really guys, the WSMs are some of those 65,000 psi cartridges and they are chambered in leverguns........you mean to tell me your average Win, Rem, Rug, Tik, Sako bolt action isn't at least as strong if not upward of twice that of even the best lever actions out there?
Even if my loads do produce 75,000 psi as some here say they must, they are safe in the rifle and brass cases that I have used to develop them, with procedures that have been accepted for well over 75 years of reloading and load development. Maybe Quikload will be as informed after 75 years.............

This is all well and good but will your load pressure determination methods work well on my new savage in 270 winchester?:p
 
Boomer

Are you saying you were working up a load and went from no pressure signs to KABOOM with one incremental increase in powder charge?

What was the load that caused this ?

That is exactly what I'm saying. I don't recall the exact load that KABOOMed, but I had started 5 grs low, and increased in one grain increments, all in the yellow on Quick Load. The bullet was the 380 gr Rhino. The round I fired before the KABOOM clocked 2350 fps; the same velocity I had with my working load in that barrel using Hybrid 100. When I began using the 380s, I used 4350, and the maximum load produced 2300, switching to the slower burning Hybrid 100 gave me another 50 fps, so the Quickload prediction of 2400 fps from a 20" barrel with Retumbo didn't seem unreasonable, but if I had hit the wall at 2370, or less, then that's what it would be. The velocity increase between increments progressed as expected, and there was no reason not to fire the next load increment above 2350. After all, I had fired the load increment above 2350 when I worked up the Hybrid load, and determined that the 2350 load was to be my working load. As I assembled each load, I had written the charge weight on each cartridge with a sharpie, so there was no chance of loading the wrong cartridge. On the KABOOM shot, the velocity increased from 2350 to 2550; it makes me wonder what the velocity might have been if the rifle hadn't failed.

The only explanation I have for the occurrence is that once 100% load density was exceeded, the pressure curve rose sharply, and unexpectedly from the standpoint of charge weight, but obviously not from the standpoint of powder volume.

As an interesting aside, I was never able to get the case out of the chamber, its still in there. I tapped the flash-hole, which was enlarged to the lettering on the case head, and the bolt pulled the head off the case. Then I carefully threaded the inside of the case body, and the bolt simply pulled the threads. Finally I epoxied a .300 Winchester inside the Ultra case, gave it 24 hours to fully cure, and when I attempted to tap it out, the .300 case came out, but not the Ultra case.
 
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Boomer, I have given this a lot of thought since we had discussed this a couple years ago. I have come to a suspicion and question regarding this incident..........is it possible you got an oversize or misformed bullet that was heavily jammed into the leade? I know this happened to you and I believe that you did exactly as you have described with 1 gn increments, but I still have a hard time reconciling the spike with exclusively the powder charge as the cause. I suspect there were other unknown forces afoot.......
 
Maybe the throat was cut too tight, or maybe, like in the light load detonations, the powder didn't ignite immediately and the firing pin fall forced the bullet into the rifling before ignition.
 
Boomer, I have given this a lot of thought since we had discussed this a couple years ago. I have come to a suspicion and question regarding this incident..........is it possible you got an oversize or misformed bullet that was heavily jammed into the leade? I know this happened to you and I believe that you did exactly as you have described with 1 gn increments, but I still have a hard time reconciling the spike with exclusively the powder charge as the cause. I suspect there were other unknown forces afoot.......

While I can't answer that question absolutely, I'd have thought that a bullet that different from the others would have caught my attention, certainly when seating. I remain convinced it's connected to the reduction of powder capacity within the cartridge.

In blasting though, we have a cute little term called critical density. If an explosive is compressed beyond its critical density by the detonation of an explosive in an adjacent hole, it is unable to detonate. Now this might be a stretch, but if the powder in the neck of the cartridge deadpressed, forming a plug, perhaps its possible that the gas pressure built up behind the plug until it couldn't be contained.
 
Maybe the throat was cut too tight, or maybe, like in the light load detonations, the powder didn't ignite immediately and the firing pin fall forced the bullet into the rifling before ignition.

I crimp my bullets, and the Rhinos have a good crimping groove, so I don't think bullet jump is a possibility. That rifle shot like a varmint rifle, but I didn't have to turn necks, so I think the throat was in spec for a hunting rifle.
 
While I can't answer that question absolutely, I'd have thought that a bullet that different from the others would have caught my attention, certainly when seating. I remain convinced it's connected to the reduction of powder capacity within the cartridge.

In blasting though, we have a cute little term called critical density. If an explosive is compressed beyond its critical density by the detonation of an explosive in an adjacent hole, it is unable to detonate. Now this might be a stretch, but if the powder in the neck of the cartridge deadpressed, forming a plug, perhaps its possible that the gas pressure built up behind the plug until it couldn't be contained.

This is sure a remarkable thought and how often could it or has it happened at the brink of destruction?
 
When trying to figure out what happens on ignition in instances where things go wrong, I like to fall back on some proven facts.
The British proved, back before WW1, that when the 303 cartridge was ignited in the Lee Enfield rifle, things happened so violent that the base of the bullet started to move before the nose of the bullet did.
Another fact is with a bottle neck cartridge, the bullet will have reached the sped of sound by the time it has travelled about one inch, or maybe in some cases, slightly more.
To my mind, this completely rules out any thing about something, crimp or otherwise, holding back the start of the bullet, or by the bullet hitting the lands, then stop, while the pressure builds up.
The powder ignites and the bullet is gone. Period.

Another thing we hear a lot about is a plug building up in the neck of the cartridge, as the powder is pushed forward, then pressure build behind it. This was all the rage on the CGN about three years ago and lack of a proper primer was blamed for the resulting Kaboom.
So I ran a test. I don't have my notes in front of me, so can't remember the exact rifle I used, but I think it was a 30-06. I used a slow burning powder, I think either 4350 or H4831 and used about 2/3 of a case full. I loaded one each with a standard pistol primer, a magnum pistol powder, a standard rifle primer and a magnum rifle powder.
I drove out a bush trail and found a green douglas fir tree with a trunk of about sixteen inches across. I tied the rifle to the tree, pointing straight down, with a cord from the trigger that I could pull, while standing on the opposite side of the tree.
I loaded the one with the magnum rifle primer, and pulled the trigger cord.
There was a normal boom and a hole in the ground where the bullet hit. The empty case looked like a case should look like after firing a light load.
I fired each of the others, going down in primer strength, until the standard pistol primer made no noise, but the primer had fired. When I later took the cartridge apart, it simply had failed to ignite the powder. There was no discernible difference between any of the fired cases. Just cases that had been fired with a light load.
So I am REALLY SKEPTICAL about a full charge pushing the powder forward, making a plug, then have the charge go KABOOM.
In real life I just don't think that happens.
 
When trying to figure out what happens on ignition in instances where things go wrong, I like to fall back on some proven facts.
The British proved, back before WW1, that when the 303 cartridge was ignited in the Lee Enfield rifle, things happened so violent that the base of the bullet started to move before the nose of the bullet did.
Another fact is with a bottle neck cartridge, the bullet will have reached the sped of sound by the time it has travelled about one inch, or maybe in some cases, slightly more.
To my mind, this completely rules out any thing about something, crimp or otherwise, holding back the start of the bullet, or by the bullet hitting the lands, then stop, while the pressure builds up.
The powder ignites and the bullet is gone. Period.

Another thing we hear a lot about is a plug building up in the neck of the cartridge, as the powder is pushed forward, then pressure build behind it. This was all the rage on the CGN about three years ago and lack of a proper primer was blamed for the resulting Kaboom.
So I ran a test. I don't have my notes in front of me, so can't remember the exact rifle I used, but I think it was a 30-06. I used a slow burning powder, I think either 4350 or H4831 and used about 2/3 of a case full. I loaded one each with a standard pistol primer, a magnum pistol powder, a standard rifle primer and a magnum rifle powder.
I drove out a bush trail and found a green douglas fir tree with a trunk of about sixteen inches across. I tied the rifle to the tree, pointing straight down, with a cord from the trigger that I could pull, while standing on the opposite side of the tree.
I loaded the one with the magnum rifle primer, and pulled the trigger cord.
There was a normal boom and a hole in the ground where the bullet hit. The empty case looked like a case should look like after firing a light load.
I fired each of the others, going down in primer strength, until the standard pistol primer made no noise, but the primer had fired. When I later took the cartridge apart, it simply had failed to ignite the powder. There was no discernible difference between any of the fired cases. Just cases that had been fired with a light load.
So I am REALLY SKEPTICAL about a full charge pushing the powder forward, making a plug, then have the charge go KABOOM.
In real life I just don't think that happens.

Bruce, its not a question of the primer pushing the powder column forward creating a plug, as can happen with small charges of slow burning powder. The term dead pressing means the critical density of the energetic material has been exceeded, and it can no longer function; it has become inert. When a bullet is seated on a cartridge case full to the mouth with powder, the compression of that powder column is not uniform. If you've ever pulled a bullet from a compressed load some days, weeks or months after it was loaded, the powder from the base of the bullet to the shoulder of the cartridge has formed a solid, and you have to pick away at it, before it loosens enough to pour out, but the portion of the powder column below the shoulder pours out normally. Thus if dead pressing can in fact happen to smokeless powder, and I don't know that it can, its possible that the solid mass of compressed powder in the shoulder area of the case formed a plug that wouldn't burn, at least not at the normal rate, and pressure built up until beyond the strength of the containment.

It should be noted that the conditions that were present at the time, were in no way standard. The bullet weight exceeded that standard for the .375 by 80 grains. The powder was unusually slow for the caliber and case capacity, which normally performs well with burning rates between 4350 on the fast side and H-4831 on the slow. Additionally the powder was compressed to an unusually high degree. Dead pressing, if its chemically possible, is best explanation of the incident I can think of, but if there's a chemical engineer out there, maybe he could say yea or nay. Perhaps I'm out to lunch on the dead pressing concept, but thinking on it, if a granular propellant has pressure exerted on it until it forms a solid, that in itself might be sufficient to alter its burning rate. If due to the extreme compression a less-flammable plug was formed, its conceivable that pressure could build behind this plug, from the portion of the powder column that burned normally.
 
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Well Mike, something very unusual happened, for sure. I know your point, we have talked about it before, but I just can't get my head wrapped around the compressed plug theory.
The major reason for me being skeptical, is the fact that millions of very similar conditions have regularly been loaded. That is, very high compression of slow burning powder in a great many different calibres and arrays of bullet weights. So, if that was the cause there would be Kabooms all over the place.
Jack O'Connor's load of 60 grains of war surplus 4831 powder in a 270, with a 130 grain bullet was typical. 60 grains filled the case right to the top. I used to tap the side of the case to lower the powder level a bit, so there was a tiny bit of room to start the bullet and the 130 grain Norma semi boat tail that I commonly used, is a pretty long bullet. When the bullet got seated full in, you held the press handle for a bit and eased it off, to see if the bullet was going to come out a bit, when the pressure was released.
Jack even wrote that 62 grains made a better load than 60, if you could figure out how to get all the powder in!
I used to force a flat base 100 grain bullet into an over flowing case of H4831 in a 243 case. That's a pretty heavy bullet in 243.
And still no Kabooms.
Could the problem have been Retumbo powder, as has been suggested?
 
All Retumbo loads from Hodgdon.com :

243 Win 105 Amax, 49.0grs -- 109% load density

25-06 120gr Swift A-Frame, 60.0grs -- 109%

270WSM 140gr Swift AF, 71.0grs --106%

7mm SAUM 175gr Interlock,66.0grs -- 109%

7mm Rem Mag 150gr TTSX, 73.5grs -- 107%

300 Win Mag 208gr Amax, 81.0grs -- 110%

300 Win Mag 230gr Berger , 77,0grs -- 107%

338 RUM 300gr SMK, 90.5grs -- 107%

338 Lapua, 210gr Partition, 102grs -- 111%

338 Lapua, 300gr SMK, 94.0grs -- 112%

dozens of more examples on their list of pressure tested data -- http://www.hodgdonreloading.com/data/rifle
 
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