Thanks for the suggestions folks. Did some analysis based on the following and since some have asked for more information, I will likely go through about 3000-5000 rounds of handgun (.40 for now, but may get into 9mm in the near future, and definitely within a year) per year at least for the near foreseeable future (~5 years). I would imagine that by then I might want the ability to start reloading .223/5.56 or even shot, but for all I know in 5 years I may also wind down on reloading, but I can pretty much guarantee about 25,000 rounds over 5 years. I already have a sonicator, multiple highly accurate calipers and highly sensitive lab grade scales (with draft windows), I would build a dedicated table and mount for the press myself. Based on my volume it looks like I should go with a progressive. I already have 3000-4000 .40 brass from this season, and will likely go through 1000-2000 more rounds by the end of the year.
I'm very mechanically inclined so the thought of having to tinker with a Lee Progressive 1000 to make it work doesn't scare me. I'm amazed at how it can be 1/3 the cost of Hornaday and Dillon presses that people compare it to often, and then rag on the Lee for the low quality parts. However, based on the volume, and time span I'm looking at, the increased productivity of the Hornaday and Dillon, it may be worth it considering I just spent another $700+ on 2000 rounds of .40.
Based on the top notch warranty with the Dillon brand, I was thinking something along the lines of a Dillon 550B might be the way to go. About triple what I was going to spend on a Lee Progressive setup, but if I went with the 550B, I'd probably spend about the same as I did on the 2000 rounds of .40 recently. With that in mind, it might be the way to go I think. I hear the Hornaday is pretty much comparable to the 550B and the finer points between them tend to be more of a preferential than obvious better than situation.
I'm in the US often and my understanding is reloading equipment such as presses are considered tools in regards to ITAR, while components like projectiles/primers, etc are controlled, so I would only bother purchasing the press/dies/etc from the US and bringing them back with me the next time I'm down there.
Anything I haven't obviously considered? I think I found a 550B for sale but the guy is in Sudbury and is only looking for local sale.
I've also read in a number of places that the Dillon dies ($64) are not that great compared to say the cheaper Lee dies ($40-45 US), and that the Lee dies work just fine in the 550B. Anyone care to chime in on this one?
Other than the 550B, the conversion kit, and the dies, I should be able to get up and running correct? I would also get the primer tubes and the plates that go with them, and rig up my own counter with something like this, and then glue on a small neodymium magnet. With this counter, I could do without a primer warning system as well as other features.
I can make my own mount so I'm not interested in buying Dillon's just to mount the 550B. However the mount does allow for the mounting of the plastic bins, which some say are very helpful if a higher rounds/hr are desired. Anyone with a 550B care to chime in on this one? Is the mount really worth it for the mounting of the plastic bins? I guess I could also try it out within the mount and bins, and rig my own setup. Basically at that point I'd make a consideration of whether it would be worth my time to make my own or just order the mount and bins.
Is the spare parts kit worth it? Or are there only specific items on that list I should get separately? There isn't much savings in getting them as a package.
Is the $40+ handle upgrade worth it?
And a kind of side question, I would think it would be best to deprime before cleaning so you can clean out the primer pocket, and get cross flow through the casing making sure of a clear path between primer pocket and the powder. Or am I just being anal retentive?