This is somewhat related to information that Dr Gary Roberts has posted regarding re-chambering of ammunition in the AR15:
"A large SWAT team in this area had a failure to fire from an M4 with Hornady TAP ammo during an entry--fortunately no officers were hurt and the suspect immediately threw down his weapon when the carbine went click instead of bang. After the incident was concluded, the team went to the range and expended the rest of their carbine ammo and had one additional failure to fire. This same team had 3 Hornady TAP rounds fail to fire in training a couple of years ago. When Pat Rogers was teaching a class at a nearby agency, there were 5 failures to fire using Hornady TAP ammo. In all 10 cases, there appeared to be good primer strikes, but no rounds fired. On analysis, the ammunition had powder and checked out otherwise.
However, despite what appeared to be good primer strikes, two problems were discovered. First, when accurately measured, some of the primer strikes had insufficient firing pin indentations. The failed round from the potential OIS incident had a primer strike of only .013"—the minimum firing pin indent for ignition is .017". In addition, the primers on the other rounds were discovered to have been damaged from repeated chambering. When the same cartridge is repeatedly chambered in the AR15, the floating firing pin lightly taps the primer; with repeated taps, the primer compound gets crushed, resulting in inadequate ignition characteristics--despite what appears to be a normal firing pin impression. Once a round has been chambered, DO NOT RE-CHAMBER IT for duty use. Do NOT re-chamber it again, except for training. This is CRITICAL!!!"
Regards.
Mark