Well with a hardness tester you can tell a lot.....even with wheel weight you only get a rough idea of what you have. Every manufacture uses a different alloy. Taking your advice one should only start with pure elemental metals and mix accordingly.
By eliminating cold molds and temp you are generally left with tin for fill out. Hardness in general is set by antimony.
So. If you flux well and get as much of the contaminates out as possible and adjust hardness with antimony rich alloy( or cut with pure) all what is left to do is adjust tin content for fill out.
One needs the proper tools and knowledge
You may have hit on the problem. I compared my Seaco mold with another one that I have and there are no grooves on one side of the mold. It looks like someone sanded the surface down, removing the grooves.
After looking up this mold on yahoo, it definetly should have grooves on both sides.
I have a Seaco mold 323 (.32 Wadcutter) that just doesn't want to fill out. At least 10% of my production is scrap. I have tried Wheel Weights to range lead. It's a little hard to see in the pic but the tops of the bullet have not formed properly.
Any ideas?
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I'm going to try casting again this weekend. Going to try a hotter mold and pouring from a ladle instead of the Lee bottom pour pot.
I think I'm pouring to slow from the Lee pot and the lead is cooling before filling out the mold. I have ten molds and this is the only one that gives me trouble.
I'm filling up to and including 600 grainers from a lee BP
Like I said this 32 wadcutter mold is the only one that causes me grief. I start the pour slowly or else the lead goes everywhere but the mold. Sometimes it freezes on the first cavity but fills the rest.
Are you using a guide to locate your mold under the spout or not? Have you tried a contact pour, where the nozzle is in direct contact with the sprue plate?
Cheers
Trev