Finding an accuracy load that works in my 20" heavy barrel

Ganderite

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I am of the opinion that every rifle (in good shape) can be made to shoot. I have been frustrated with an AR-15 rifle I built specifically to be an accurate rifle. It has a heavy 20” Rock River stainless barrel.
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I have been to the range a number of times, trying a broad range of loads with different powders (with 77 gr Nosler and Sierra match bullets) and each time the results were dismal. Groups ran in the range of 1.5” at 100 yards.

The rifle is shot off sand bags and is topped with a good fixed power 20X scope.
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My grandson wants to shoot a rifle match next week. He is 10. He has never shot a match before, so this will be a new experience. It is only 300 to 600 yards, so wind should not be too big a challenge for him. I think an AR-15 would be a good rifle for him since the butt length is adjustable, and recoil won’t be an issue.

Today I went to the range, testing yet another powder, looking for a load that will group. Because tests with the 77 gr bullets have been so poor, I decided to try a 60 gr HP bullet. My experience has been that this bullet has worked well in many rifles.

When I went to load, I found the ChargeMaster was full of N140, so decided to try the 60 gr bullets with that powder. At the end of the loading session, I loaded 10 rounds with the N140 and the Sierra 77MK that previously refused to group.

I loaded 10 rounds of each powder charge for the 60HPs, 24.0, 24.5, 25.0 & 25.5. My plan was to shoot 5 of each in two different rifles – the heavy Rock River barrel rifle and a plain Jane Palmetto State Armory 16”. I shot two groups with a rifle, then switched rifles and shot the second rifle while the first cooled. 10 shots made the heavy barrel warm. The ordinary barrel got quite hot.

The 60s were only fair in the heavy barrel rifle, getting better with the hotter loads. The 25.5 N140 groups a hair over 1 inch. Next time out I will try 25.8gr.

The PSA shot the mild load (24.0 gr) the best. 0.8” is good (I think) for a AR-15. I will try it again, to make sure it was not a fluke. In case I need an accuracy load for the PSA.
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Since I had a big bucket of primed brass (Norinco brass – Remington primers) I loaded 10 rounds with the Sierra 77. 23.0gr of N140 is a fairly hot load, probably round 3,000 fps. This one load of the 77s grouped 0.5” in the heavy barrel. This made my day. At last! A decent group!
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I will load larger samples of that load, with additional loads of plus and minus 0.3 gr, to see if this load is real, and if a tweaked version is better.

I have tried this 77gr Sierra match bullet with RL15, 4895 and BLC2, plus several non-canister powders. Groups ran around 1.5”, or more, so 0.5” with N140 sure looks good.

I have seen other situations where a rifle would only perform with a given powder. I was getting close to giving up on this one, since I had tried so many different powders.
 
My buddy and I have trying a few different powders. He has a 2250 and I had a XCR-l and a stag arms . The best results were with CFE 223 and 53 and 55 g vmax. That stuff is awesome.
 
I had a problem in a 308 switching from 180gr amax to 180 gr nosler accubond. Would not group with 4064. Changed to varget and problem was solved. Varget shoots well in my 223's as well. While nowhere near your accuracy I have managed 1.5" group with a stock windham 16" barrel and a 1-4x scope @ 100 yds with varget and 55gr varmegeddon bullets. Mines a 1-9".
 
Might be that your RRA barrel does not have a fast enough twist rate to stabilize 77gr SMK's...Sierra calls for a 1-8" minimum twist...See here...

https://www.sierrabullets.com/store/product.cfm/sn/9377/224-dia-77-gr-HPBT-MatchKing

Seems to me that a lot of RRA barrels have a 1-9".

You may be getting better grouping with the higher velocity hot loads because the bullet is finally getting spun fast enough to stabilize in your 1-9" twist barrel...Like Smak Daddy said 52gr SMK's are an old standby in any twist barrel.
 
Might be that your RRA barrel does not have a fast enough twist rate to stabilize 77gr SMK's...Sierra calls for a 1-8" minimum twist...See here...

https://www.sierrabullets.com/store/product.cfm/sn/9377/224-dia-77-gr-HPBT-MatchKing

Seems to me that a lot of RRA barrels have a 1-9".

You may be getting better grouping with the higher velocity hot loads because the bullet is finally getting spun fast enough to stabilize in your 1-9" twist barrel...Like Smak Daddy said 52gr SMK's are an old standby in any twist barrel.

I had that thought as well - maybe it is a 1:9. That is why I decided to try the 60s.

This good group tells me twist is not the issue. I just Chronied that load. Only 2600 fps. Will explore with more powder.

I know lighter bullets shoot well, but this rifle was made with the intention of using it on the range. 300 to 1000 yards. Minimum weight to handle wind is 77 grns.
 
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Similar things happened to me.
One day I was testing Winchester Power Point 64gr in 223 and got this 5 shot group:
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I could never reproduce it again. Not even close.

In the end I found a 0.7MOA load with 75gr match bullets (1:9 twist)
 
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