A couple of weeks ago I posted this pic and the general consensus was incipient case head separation. This has now happened 4 more times. All the brass is 3 times fired and FL sized brass. The gun is a rem Mohawk 600 .308. We made a dummy round , with the bullit just barely seated. When this cartridge is chambered it barely moves. So it would appear that if the bullit is seated by the manuals OAL , there would be a lot of jump, Is this gun wore out?
Brianma65
A case head separation will occur at the transition point between the harder and thicker base of the case and the softer upper body. And most separations do happen lower on the case but the separation point depends on the hardness gradient, case diameter, chamber diameter, etc.
Below is a animated image of the rear of the case stretching to meet the bolt face when fired
Head clearance is the distance from the rear of the case and the bolt face and this is how far a case can stretch when fired.
Below look at the red dotted line, for a custom fit to your chamber you adjust the die to push the shoulder back approximately .002 below the red dotted line. The instructions that come with your die has you pushing the shoulder back far enough to fit in "ANY" chamber. And when you push the shoulder back too far during sizing you can greatly shorten your case life as you have done to your .308 cases.
Below a Hornady case gauge and a fired case from my AR15 rifle.
Below the same case above after full length resizing and pushing/bumping the shoulder of the case back .003.
Below are .308 cases fired and reloaded until the cases failed, as you can see with minimum shoulder bump these cases lasted a long time.
Bottom line, you do not have a rifle problem, you are over resizing your cases and they are not a custom fit to "YOUR" chamber.