WK180 Design Improvement Mod

YoungestPiperCub

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Hey all,

I'm on my second WK180, first one was not great second one is a lot better. As I have been reading it occurred to me that the broken bolt carriers that were happening are from 2 things. One would be a improper hardening, this is what the recall was for. The second however is that there is no buffer of any kind anywhere on the rifle. The rifle uses a carbine length gas system unlike the original and a piston with a large gas port for "reliability" what actually happens due to the design is that a #### ton of gas is fired back in a very fast impulse stroke and rams the bolt carrier back. When the bolt comes back and bottoms out it is the back of the bolt carrier slamming into the return spring plate plate. (Part #18 on page numbered 12)
https://www.wolverinesupplies.com/R...s/KODWK180CONLINE/KODWK180C_ProductManual.pdf

Interestingly, my return spring plate has a tapped hole in the middle that has dented the back of my receiver. There is clearly large forces happening here. The thread is serving no purpose that I can tell. When you look closely at the back of the bolt, it contacts first with the firing pin then the bolt carrier itself. It is a slam of metal on metal. In an AR when you bottom out, the buffer has hard plastic/ rubber to dissapate any over gassing the WK does not. Because of this hard stop, bolts are breaking, magnetic changing handles are coming loose and threaded handles are breaking because the inertia has no where to go. Hard stops in anything mechanical are a big no no. I played around and have found that you can buy hard rubber or foam disks at the hardware store. I applied 4 of these to the end plate and now when I rack the rifle the sound of metal on metal is gone. This also provides about 1/16 of an inch of compression that will slow the bolt down more gently. A Hard stop puts g forces in to 100s and even 1000s. a .030 compression can reduce the forces ten fold.

Function wise the rifle works the same as before. There is however much less metal contact. I suggest everyone consider doing this simple mod for longevity of the rifle.

My background is in mechanical engineering and looking at this design it just screams that it will die an early death. Metal on metal slams are such a NO NO in machine design i cannot believe it was signed off on like this.

Here is what I did, I plan to refine it with a more resitant material like Buna or a rubber of some kind. I may try and make use of the tread in the plate to secure a bumper.
 
Hey all,

I'm on my second WK180, first one was not great second one is a lot better. As I have been reading it occurred to me that the broken bolt carriers that were happening are from 2 things. One would be a improper hardening, this is what the recall was for. The second however is that there is no buffer of any kind anywhere on the rifle. The rifle uses a carbine length gas system unlike the original and a piston with a large gas port for "reliability" what actually happens due to the design is that a #### ton of gas is fired back in a very fast impulse stroke and rams the bolt carrier back. When the bolt comes back and bottoms out it is the back of the bolt carrier slamming into the return spring plate plate. (Part #18 on page numbered 12)
https://www.wolverinesupplies.com/R...s/KODWK180CONLINE/KODWK180C_ProductManual.pdf

Interestingly, my return spring plate has a tapped hole in the middle that has dented the back of my receiver. There is clearly large forces happening here. The thread is serving no purpose that I can tell. When you look closely at the back of the bolt, it contacts first with the firing pin then the bolt carrier itself. It is a slam of metal on metal. In an AR when you bottom out, the buffer has hard plastic/ rubber to dissapate any over gassing the WK does not. Because of this hard stop, bolts are breaking, magnetic changing handles are coming loose and threaded handles are breaking because the inertia has no where to go. Hard stops in anything mechanical are a big no no. I played around and have found that you can buy hard rubber or foam disks at the hardware store. I applied 4 of these to the end plate and now when I rack the rifle the sound of metal on metal is gone. This also provides about 1/16 of an inch of compression that will slow the bolt down more gently. A Hard stop puts g forces in to 100s and even 1000s. a .030 compression can reduce the forces ten fold.

Function wise the rifle works the same as before. There is however much less metal contact. I suggest everyone consider doing this simple mod for longevity of the rifle.

My background is in mechanical engineering and looking at this design it just screams that it will die an early death. Metal on metal slams are such a NO NO in machine design i cannot believe it was signed off on like this.

Here is what I did, I plan to refine it with a more resitant material like Buna or a rubber of some kind. I may try and make use of the tread in the plate to secure a bumper.

I was under the impression that those 2 springs compress and slow the bolt to a stop, then return it.

I'm going to pull mine apart and get a closer look. I'm sure theres an easy way to incorporate a buffer like the 10/22s have
 
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Some motorcycle armour is made of a material that gets progressively harder under shock after starting out as a more “gel” like substance. It’s designed to mitigate extreme contact between rider and road and cushion blows. You can buy small knee or hip pads and probably cut what you need from that and it would most likely work really well.
 
Some motorcycle armour is made of a material that gets progressively harder under shock after starting out as a more “gel” like substance. It’s designed to mitigate extreme contact between rider and road and cushion blows. You can buy small knee or hip pads and probably cut what you need from that and it would most likely work really well.

D3O is the impact absorbing material you are referencing :)
I’ve seen it used in some of the higher end hockey equipment as well as the motorcycle applications you mentioned.
 
I have marks on the said plate from bolt slamming into it and also the threaded hole in it. I was also curious about incorporating a nylon "sponge" of some sort but I also plan on getting a better barrel and a conversion to a mid length gas system before I screw around with this.
 
The lemon I had was extremely over gassed.
Getting trigger slap and also had the indented impression from action rod plate into my receiver.

I really REALLY wish they had just done a straight stamped steel upper/lower 1 to 1 clone of the AR18 just semi auto proprietary lower. Same barrel profile and gas system etc

They went full retard and really f**ked up a brilliant, simple, cheaply produced Stoner design concept.

Not unlike the T97 abominations from modernizing/modifying an otherwise very solid design

Ah the things that could have been....
 
Any easy (relatively) way to dial in the gassing? Seems like with some rubber/shock material at the plate and proper gassing the rifle should run well without tearing itself to pieces...I have a new one, latest production run (screw in charging handle) that I have not shot yet-installed the brass deflector and upgraded trigger-so would like to address anything before I start shooting and potentially damaging parts-
 
Is the bolt carrier actually hitting the back of the receiver?

What about springs?
The return rod springs in this rifle are designed as a return forward of the bolt carrier.
What you are looking for is perhaps a spring that denies impact of the bolt carrier.

One option is to find a replacement spring that has a stronger compression resistance.
That might give a stronger return forward of the bolt carrier.

Another idea is to have a larger spring that fits over the original spring and rod combination.
The original rail and springs are kept and still in place, they get "nested" inside an oversized spring.
They need be a bit stronger than the rail springs.
Their purpose is to prevent the bolt carrier from slamming the back.
They would need to be shorter than the original springs over which they surround.

Just a thought.
Do I need to up my meds again?
 
Yeah, I get that cost is critical. But we are talking about adding springs, cushions etc. in order to keep the rifle from damaging itself-are we really saving money here over a factory installed adjustable gas block? (even something super simple, as seen on Swiss rifles that basically have 2 positions, high and low)

Though I do get the point, add one thing after another then it keeps going until costs skyrocket and the idea of a low cost rifle is missed. But if its something that can critically affect function or longevity, then maybe worth considering...though since the WK180c is no longer being made I suppose the point is moot
 
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Honestly. For me I added the buffer to help slow down the wear. I bought this rifle because it was nr and took ar mags. It would not even exist if ars were classified properly. I like the idea of a rubber sheet you could add to the plate or another spring. Keep in mind you cannot sacrifice operating range much. A 1/4 thick bumper stopped the rifle from ejecting properly.
 
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