After reading this thread, I'm a fan of the sizing spec from factory being different than your die being the culprit. It'd be worth comparing case measurements between the factory brass and your FL sized.
Why do these Remington cases have so much less space than the old ones? That's some atrocious quality control if you ask me.
Did you measure volume yet?
Leave the spent primers in.
Zero your scale with an empty case.
Fill the case with water, and you’ll know how many grains of water it holds.
We’re looking for multiple grains of difference here. Not a couple tenths.
The primers will already be the same depth from crushing against the bolt face.
Does a primer seated at 0.001" have the same water capacity as a primer that is seated at 0.007?
I have no idea what 1 drop of water weighs.
I can measure once fired brass and the primers can be proud.
Anyway, OP has more differences in his brass I agree, but I think I would try a spent primer backwards.
The difference in the capacities of the primer pocket with a primer seated at 1 thou and 7 thou will be insignificant for what you’re looking for here. I wouldn’t have even punched the primers yet.
You want the difference between the cases that caused your load to go to ####, and the ones that didn’t.
Both should be in the same state... fired.
I'm gonna give it a go again tomorrow and hope it was the shooter but I doubt it. Walked back from the target and immediately fired 4 shots of last year's loads and it went back to 1/4". Everything being carbon copy minus new bag of brass and lot # of powder.
You'll want your full length sized too. Your die could give a different final dimension than this batch of virgin factory sized brass. Which in turn could be a different dimension than your last batch. Maybe try pulling one of your old loads that were good and see what the case volume was as well.




























