Yes I shoot competition.
I case gauge all my match ammo to ensure their is nothing weird going on (correct size, length, primers seated properly etc etc).
Rifle chambers are fully supported so shouldn't be as much of an issue? But the die cannot size the full length so maybe? I have never ran into this however.
The suspected issue at hand, and only suspected, because my friend is obviously challenged with communicating information, is that certain brands of brass (Lapua and others) are not fitting into certain chambers. This is going to be a bit long....
This is normally a fairly easy thing to diagnose and fix and is usually caused by all sorts of potential issues: over pressure in the case, issues with chamber cutting itself, reamer issues, or die issues. The trouble starts when these become stacked and the end result potentially is once fired brass is hard to extract (the fad is to call this a clicker), a pressure increase, and a failure to rechamber or resize the brass. There also could be neck thickness issues.
At this point one would normally reach for a small base die, and the shorter shell holders the reduce the base size on the cartridge, inside or outside turn the necks, and fix these issues.
Except it doesn't fix the issue.
A reamer drawing would be reviewed to determine if the chamber sizing is correct and what tolerances it has. If tight, then it compounds the problem. Dies would then be measured, if larger, then that compounds the problem. Then the chamber is measured to see if the smith made a mistake and short chambered the barrel, or anything else. Die companies were probably contacted, and Formula One Shooter videos were probably watched. Clickers and 200 lines were probably discussed.
After all of that chasing around, the issue really remains with the brass itself, as other brands of brass work just fine. Lapua has made its reputation by providing tough brass. Brass that can take more pressure than most other brands. The problem may be with how they do it. They simply make thicker brass. Not sure what, if anything has changed in their process. This is an issue now, where it wasn't before. It's possible that in the pursuit of performance, reamer makers have gone to tighter chambers, and the die makers haven't caught up. This explains the issue in Formula One Shooter type chambers, but not in mundane and antiquated 30-06 chambers.
The problem(s) at hand is that the brass is thick and not "springing" correctly in the die or the chamber, and that most sizing methods are not working to the point that sized/fired brass is still too big.
This is believed to be the issue that my very good friend is dealing with, but unable to articulate, hence the question he asked. Again, not knowing that pistol and revolver shooters have be roll sizing for a very long time, for vastly different but kind of related reasons.
The question that could have been asked is, will roll sizing fix the problem. From what is understood about roll sizing the answer is probably no, as the roll sizer may not reach far enough up the case the reduce larger area. In a rifle case in particular, that brass has to go somewhere, and that somewhere is always up.
The roll sizer that certain self-appointed shooting gurus are flogging is around $900USD... That buys a lot of brass that works.
R.