Well I finally got some time off and decided to finish the repair on that handguard.
Here's the part that I preshaped for the repair. I left lots of spare on the exterior side. The interior side had to be shaped more precisely to fit on the metal part.
Here's the part glued and clamped. Too bad the clamp is hiding the two wooden dowels that I put in vertically for reinforcement (they actually are tooth picks, because it's a pretty small repair).
That was done yesterday. Now this morning, I started sanding. Here's the part after about half the final shaping done.
And here it is with shaping done. The laundry room is full of sawdust but I can clean up before the Mrs comes down
I would have liked to better "aim" with my drill when I made the holes for the toothpicks. But the margin for error was, well, pretty much inexistent. So I can see the toothpicks after sanding. I will use some stain, and it'll still be visible, but hey it's a repaired part, I don't think it'll be ashamed to show it's real identity.
Next step, final fitting on the rifle, staining, oiling and final pics!
Lou