In a 10 december 2009 letter to secretary of defense robert gates and chairman of the joint chiefs of staff admiral mike mullen, co-signed by chairman of the house committee on armed services representative ike skelton (d-mo) and chairman of the house subcommittee on readiness representative solomon ortiz (d-tx), the congressmen raised the issue of the m4, citing their concerns that although the m4 "routinely rank lower than other military weapons in testing, they are still being issued as the army's weapon of choice."
what the congressmen seem to be referring to are the results of the u.s. Army test and evaluation center's (atec) september-november 2007 extreme dust test 3, which press reports leapt on as an indication of the m4's purported shortcomings. In the test, where ten sample m4s drawn from army inventory competed against ten samples each of heckler & koch's hk416 and xm8 and fabrique national's mk16 scar, the weapons, with an initial coating of heavy lubrication applied, were placed in a dust chamber for 30 minutes and then fired to 120 rounds before being returned to the dust chamber for another half hour. This process was repeated to 600 rounds, at which point the weapons were wiped down and another coat of heavy lubrication was applied.29 firing continued in this way to 6,000 rounds per weapon.
Raw test data made available to the press indicated that, collectively, m4s experienced 863 low-impact and 19 high-impact stoppages over a firing schedule of 60,000 rounds—the other weapons experienced significantly fewer stoppages—but atec's final report, which appeared in february 2008, noted that "m4 performance . . . Was significantly different than in the previous extreme dust test in which it participated," and that a separate effort was under way to investigate the reasons.
According to officials at colt, those reasons included the fact that six of the ten m4s drawn for the test did not meet the minimum rate of fire of 700 rounds-per-minute mandated under mil-spec iaw mil-c-70599a(ar), which requires a cyclic rate of fire of 700 to 970 rounds-per-minute. The m4s used in dust test 3, delivered to the army in june 2007, met mil-specs when delivered; however, together the ten drawn for the test from the u.s. Army inventory averaged only 694 rounds-per-minute.30 while performing comparably with the hk416, xm8, and mk16 in all other respects, the m4 carbines used in the test experienced a large number of failure-to-feed and failure-to-extract stoppages.31 colt says this is because of the sub-mil-spec rate-of-fire of the test weapons.
Colt also states that atec's testers were unfamiliar with the m4s' 3-round burst configuration which, depending on the position of the cam, will sometimes fire 1 round or a 2-round burst before firing a 3-round burst. This unfamiliarity, said colt, led to single rounds and 2-round bursts being counted as stoppages. With the exception of the m4s, all other weapons tested were fully automatic with no 3-round burst provision. Further, colt points out that the test itself did not meet mil-spec 810f and "was not repeatable."
in response to what colt described as "the premature media reporting" of the raw test data, program executive office soldier suggested that colt conduct its own extreme dust test. So colt contracted a dod-certified testing agency, stork east-west technology corporation in jupiter, florida, to conduct its own dust test according to mil-spec guidelines. In this test of ten m4 carbines, which was conducted under a protocol identical to that used in extreme dust test 3, only 111 stoppages were reported.