Here are the particulars: FL sized/trimmed/prepped once fired Federal brass. Barnes TSX bullets. Not a compressed powder charge.
I tried both my RCBS micrometer seating die, and TWO Lee seating dies. Checked all dies for cleanliness and proper movement. Dies are properly locked down in the head of the press. Correct shellholder in both cases.
Measuring both OAL and length-to-ogive with a bullet comparator and digital caliper.
Here's the symptom (or symptoms.) First with the RCBS mic die, I would dial the die down (deeper seating) by 5 thousandths of an inch, and the bullet would seat another 5 thou. Give it another 5 thou, the bullet would seat FIFTEEN thou deeper. Too deep... put that one in the "pull these bullets" pile.
New case, new bullet. Try again... 5 thou gives me 5 thou. Another 5 thou... NO DEEPER AT ALL. Another 5... TWENTY-FIVE DEEPER. (At this point I feel this die is ####ed.)
Switch to Lee seater. Start by setting the die with one good, known round of proper length, then back off a half-turn to confirm with next round.
New case, new bullet. Seat bullet... a little too long. GOOD. Turn seater 1/4 turn... bullet seats a little deeper. GOOD. Give it another quarter turn (should be close to right...). Bullet comes out 5-6 thou LONGER than before. It's as if the seater is pulling the bullet out! Check for burrs in seater stem, clean/polish with steel wool... same result.
New case, new bullet. Try different seater die... same results.
What the ever loving #### is going on here?