Case Head Separation Mystery - 7PRC reloads

7prc would slide into a 300 chamber, likely firing pin would never hit it though, as it's a fair bit shorter, about 1.81 vs 2.12 to the shoulder, firing pin protrusion is usually around .060.
Those are pressure dents, not lube dents, why the case didn't collapse fully is a mystery, probably related to timing in pressure buildup and dropoff inside and outside of the case. I've seen those dents with reduced loads, in their case, from mouth over the shoulder, sometimes the dent progresses thru neck & shoulder curve, sometimes not, it'll skip it somehow, making that kind of body dent. Kind of irrelevent in a case separation, hard to say for sure, although some cases appear to show gas travelling up to shoulder, maybe the juncture there was still under enough pressure to hold from going over it to datum area., which is what puzzles me about why case body didn't collapse with pressure escaping the separation crack. Has to be a matter of pressure equalization & drop timing, datum area sealing and perhaps deflection of pressure back on itself, from the chamber shoulder junction, brass being the easiest way to expand into.
Whatever the final outcome, somebody screwed up bad on sizing and the fool kept shooting them, the ejector marks tell a story on firing at least a few times with them at least being too short, whoever it was, needs some help with case sizing process. Don't think it was from overly hot loads, most likely would have lost primer pockets first, before a separation occurred, and they appear to probably be OK, from .what is showing there, they don't appear to be as flat as they could, perhaps should be.
I do wonder if he's learned anything from it, somehow, I'm inclined to expect nothing much, other than a wrecked gun and probably wants to quit reloading, as he doesn't appear to be the type to stop and ask what he is doing wrong, and try to fix it.
 
I summarized all the information that I pulled together, including the opinions expressed here. Nothing surprising found. Many of the comments were “bang on”. The “dents” in the failed cases are still a bit of a mystery but more of a consequence than a symptom, is my conclusion.

By the way, my measurements of the fired cases revealed nothing new. They were all within SAAMI spec (+/- 0.005” by my ability to measure) for 7mm PRC which suggests the firearm chamber is correct.

We are in the process of sending a letter out to our club members with this information and a strong recommendation to get the firearms inspected by a qualified gunsmith or armour. Hopefully the person who fired these rounds will see the light and heed the recommendation…before they touch off another 20 rounds! Thanks for all your comments.

Summarized using ChatGPT:

Case head separation is a critical malfunction that can occur in firearms, particularly when firing cartridges. It involves the separation of the rear portion (the case head) of a cartridge from the rest of the cartridge case. This can lead to various issues, including:
1. Causes:
- Excessive Headspace: If the chamber of the firearm has too much headspace, it can cause the cartridge to stretch excessively when fired.
- Weak Brass: Over time, brass cases can become work-hardened or fatigued due to repeated firing, leading to potential failures.
- Improper Reloading: Reloading practices that do not account for case stretching or that use incorrect powder charges can contribute to case head separations.
- Aging Ammunition: Older ammunition may be more prone to failures due to deterioration of materials.
2. Symptoms:
- A noticeable failure to eject, where the case head remains stuck in the chamber.
- A visible separation at the base of the cartridge case when inspecting fired cases.
3. Consequences:
- Safety Hazards: A case head separation can lead to gas escaping into the action, which can cause injury or damage to the firearm.
- Difficulty in Extraction: The remaining part of the case can cause jams, making it hard to clear the firearm.
4. Prevention:
- Regular inspection of brass for signs of wear or fatigue, such as cracks or discoloration.
- Adhering to recommended reloading practices, including proper resizing and using appropriate load data.
- Avoiding the use of old or questionable ammunition.
5. Remedial Actions:
- If a case head separation occurs, it’s essential to stop using the firearm immediately and seek professional assistance to safely remove any lodged debris from the chamber.
- Inspect the firearm for any damage before attempting to use it again.

Understanding case head separation is crucial for maintaining firearm safety and functionality, especially for those who reload their own ammunition. Regular maintenance and inspection are key to preventing this issue.
 
"Case head separation is a critical malfunction that can occur in firearms, particularly when firing cartridges."

"particularly when firing cartridges". Maybe just me but that sounds stupid. ONLY when firing cartridges.
 
dumpster diving then posting on gun stupid and guessing why someone thru brass away
yikes
literally scraping the bottom of the bbl for topics
Yeah, I wonder if you’d feel the same way if this was your son/daughter/friend firing that brass…or if it was an uninformed reloader occupying on the bench next to you at the range…or if you and your peers had a fiduciary duty to range safety…or if you had an iota of curiosity.
 
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