Sorry to burst your bubble, (and being blunt) but most of your "ASSUMPTIONS" are wrong.
Maximum pressure is realized in a pistol at the point at which the bullet exits the muzzle.
Wrong. I think you are confusing maximum pressure with maximum velocity.
Handgun cartridges develop max pressure within 1/4 inch of bullet travel with some magnums with slow burning powders developing peak pressure at about 1/2" to 3/4" of travel. Pressure decreases continuously from that point.
Maximum pressure in rifle cartridges happens before the bullet travels about 2 inches. Magnum rifle cases with lots of slow burning powder develop peak pressure at about 2 to 3 inches of travel.
The force of the primer exerted on the small powder column and the base of the bullet in all likely hood pushes the bullet into the lead of the barrel before a significant portion of the powder column has ignited.
Yes, but WHEN the powder burns this has little to do with the timing of peak pressure.
Note that our guns are designed to withstand the high pressure developed by propellant gasses. The suggestion that a round loaded to safe levels, but that an OAL of 1.1" instead of 1.125" is posses a hazard in a quality firearm is not reasonable. At the very worst, you would produce a condition that would begin to show the signs of pressure, but it would not be hazardous.
So when is too much?
If you contend that such a slight change is hazardous, then I suggest that your load was too hot to begin with and would be hazardous as soon as a cartridge was fired that has slightly less volume due to variations in web thickness, case length, or the thickness of the case body. Should any of the rounds you fire show pressure signs your load is too hot.
So give us an example of how much your noted setback will raise pressure.
But a bullet that is seated deeply is free to move as pressure builds, so there is not a loss of volume as there would be with variations of the case dimensions.
Wrong. Peak pressure in a handgun round is generated BEFORE the bullet even touches the rifling. With a set back bullet peak pressure occurs when the bullet has travelled about 1/8" to 1/4".
EDIT:
OK, I was being a bit abrupt, but in reality most people don't know how what happens when they pull the trigger. There is so much poor information and "wives tales" floating around all we are trying to do is to enlighten with FACTS.
The example that you used about pushing back a bullet from 1.125 OAL to 1.10 OAL. I ran a simulation using a 9mm with 125gr FMJ bullet, Titegroup powder and makes IPSC Minor. Pressure was well below SAAMI average max for 9MM.
Pushing the bullet back to 1.10" OAL increases pressure by 5,000 psi.
Pushing the bullet back to 1.05" OAL increases pressure by 19,000 psi
Pushing the bullet back to 1.00" OAL increases pressure by 55,000 psi
SAAMI pressure for 9mm is 35,000 psi.
Going from 1.125" to 1.00" is only 1/8 inch. Yes, 1/8" is very noticeable. This is only one example, and it uses a
modest load. Different combinations and slightly heavier loads can boost the pressure MUCH more quickly.