It may not be a big problem at ranges within 300m but when you shoot beyond that it will show. Whatever the results downrange, I was only explains how I got to investigate and realize the dies were creating all this runout. To me this is not normal. Some people will tell you that resizing cases that are near perfect will induce runout on them and that this is normal, I don't think it is true. A good die set should not create cases that are beyond 2 thousands IF they were under that to begin with.
So if anyone out there has an explanation on why these dies can take near perfectly straight (and new) casings and induce so much runout please step forward!
Thanks
If the die has been set up properly and the case is not getting over compressed somehow then:
I was initially thinking it might have been due to uneven expansion with internal donuts but when you said brand new cases come out the same way the other thought was something is doing something odd internally to the case.
Are you using a button expander with the die? If so, is it free to float on the stem? Has the stem ever been bent? Is it a carbide expanding button? I find carbide is much better / more slippery in use and less likely to bind on the stem. If you are in doubt about any of this, remove the expander stem and button and try it without.
If this still fails, then disassemble, carefully and thoroughly clean the entire die; maybe some gunk is forcing the neck sizing bushing off center or canted somehow. Take it apart, soak it in a light solvent. Give it a light scrub with a nylon brush. NO wire brushes!! Soak again and wipe it out with clean cotton swabs. Very lightly oil with good quality gun oil while reassembling. Leave the expander assembly out!! Try it again. No joy? something is wrong with the die.
If it works then re-install the expander stem but leave the button off. Try it again. No joy? Stem is bent enough to cant the plunger which pushes on/holds the neck bushing which is also then canted ever so slightly under the pressure of use.
If that works too then put the expander button back on the stem and try it again. You see where I am going with this by now I hope. At this point either it all works OR something is wrong with the expansion button or the stem at the point where the button rides or both the button and stem.
I normally run Redding Competition dies. I also have Redding Instant Indicators. I also have Lee collet neck dies which I use before neck turning should that be required. Bottom line is that I managed to screw up a Redding Comp 223 resizing stem by bending it. Not enough to notice visually, or even by rolling the stem on a flat surface to look for any wobble, but enough to see that ammo wasn't working as well as it used to be. It didn't take much to bend that stem, just one case that wasn't in the shellholder fully. There is no such thing as repairing it, it has to be replaced. Good luck finding the problem and the solution, it just takes a little time. Best part is that you get to see in depth exactly how all the parts of the die works and that Redding stands behind their products. Be honest and tell them exactly what happened. Fill in the form on their web page with all the pertinent info. They have never asked me to see / get anything back and have sent replacement parts in the mail.