Okay, I'll post this, but please don't flame on me...
I picked up a used Nylon 66 on the E&E forums earlier this year, and I've had mixed experiences with it. While it is advertised as virtully indestructable, someone had really trashed this one; the condition was "poor". Anyhow, my dad worked with plastics in injection-moulding, and I've helped him at the factory a fair bit, so I thought I'd give it a shot...so to speak.
The front sight was gone, and so was the charging handle but, worst of all, the buttstock had an ugly crack (deep) that went down into the handle. So:
1) I first tried to epoxy the sucker back together, but that was a miserable failure. Not one to be deterred, I used my secret weapon: Gorilla glue. The sucker stuck together hard and fast, and there was not too much goop on the outside, either (I scraped off the excess). I was going to spray-paint the entire buttstock, but I figured I might just sell the Nylon after all, and so I didn't want to unfairly cover up the "glue-meld", solid though it may have been.
2) The missing bolt-handle was replaced (rather ingeniously, I think) by a "dremelled" dowel. I noted the bolt-handle's slot was not circular, so sanding down the dowel was trial-and-error (got it on the second dowel/try). I "magic-marker-ed" the dowel black. In any event, it cocks now, so I'm happy - so far.
3) In the spirit of do-it-yourself, I used a matchstick to replace the front sight, and cut notches into it as a crude graduated sight. I also "painted" another dowel with my younger sis's red nail polish to use as an "alternate" front sight.
Now, to shoot it...
It turns out that, no matter the ammo (Remington Goldern HP's, American Eagle 40-grain solids, and even CCI Stingers), the sucker refused to cycle more than one round at a time (i.e. first shot was perfect, but then feeding jam for second round). This was even though the first shot's casing ejected perfectly, all the time, and so this got tiring quickly...
Having said this, I still loved the awesome muzzle-flash from the CCI Stingers out of this mutt!
I guess my question now is this: do any of you know someone in southern Ontario who might be able to take a look at this reasonably inexpensively, or should I just list it back on the E & E at something like $40.00 shipped?
I really do like the piece, but I also kind of like the notion of it being a firearm passed around and improved by the CGN community: a "more-macho" version, or a "Gunhood of the Travelling Nylon", if you will. I am open to suggestions...