Some more help required.... I got the rifle back from the gunsmith and he did an excellent job of cleaning up the rough bore. There are still some minor tooling marks but he said that it was the best he could do. It looks really good so no complaints on the muzzle end. As I was cleaning the rifle I did notice that the 22 barrel didn't look right -- it actually looked warped (like a minor bend upwards - it wasn't heavily noticeable but I could definitely see it), it finally dawned on me that the barrel was bending under the pressure of the paracord wrap - I confirmed it by measuring the distance between the two barrels with my measuring gauge. I was absolutely stunned as I didn't know how the previous owner missed such an obvious thing when cleaning the barrel. I imagine that either 1 of 2 things happened:
1.) He didn't notice that the barrel was bent when firing as groups were never spectacular to begin with; or
2.) He was shooting at such close range it didn't matter that the barrel was bending.
I have yet to shoot this piece but I can't imagine that a bent barrel will lead to better accuracy. So I removed the wrap, as I was unwinding the wrap, I could hear a mild creaking noise at certain points during the unwrap so it was clear that the barrel was under pressure. I was worried that the bent barrel would be permanent; however, after removing the wrap - I could see that barrel was straight from the bore and I measure the spacing between the two barrels again and it was even from muzzle to breech. I was pretty relieved by that...
Now the latest drama I have found with this combo gun is that there is very heavy leading at the forcing cone of the shotgun barrel. I should have asked the smith to polish/remove it while it was there but I didn't notice it until I got it back yesterday. I spent last night using JB Bore Paste and Remington bore cleaner trying to remove it but still no joy - it looks like it is coming out but it is very very slow going. Does anybody have any suggestions for this problem? Is it perhaps not lead but wad residue? It is so bad that there is like a 1mm high lump at the 3 O'Clock position and I want it all out.
I do have to say that I am having great fun with this particular project. I think the previous owner bought this M6 and was very happy with it until he bubba'd it up. He gave it to me for literally nothing (sweeten the pot on a rifle trade) but if I can fix everything up I think this piece will be a great little truck gun. I am going to head over to the gun shop to see if I can get a single weaver base for it as I would like mount a Burris Fastfire or some other handgun red dot.... Anyone do this to their M6 Scout?
Some updated pics:
New 6" of bore is now pretty clean (there are still some minor rings but it should be good to go for a shotgun) The smith says that is measures out as a true cylinder bore:
Unwrapped rifle:
Got some 3" shells and Velocitors in the ammo carried: