Okay, after comparing the bolt assembly of the TacSol with my Atchisson MKII conversion kit which runs extremely well, I see two real big differences: The length of the bolt assembly that houses the firing pin, and the firing pins themselves.
Here are images to show what I mean. This first picture shows the bolt length difference between the TacSol (left) and the Atchisson MKII Conversion Kit in a CMMG .223 Upper (right). You can see the TacSol is longer. I used cleaning rod sections through the mounting pin holes to help keep the uppers aligned. The red lines are the back of the bolt, and also the firing pins are pointed out.
This may not seem like it makes a difference, but it probably does. With the Atchisson kit installed on my DPMS lower I can see the hammer through the gate, and clearly see that in the fired position the hammer
just touches the entire back on the bolt as I install the upper. It sits flat againts the bolt basically.
On the TacSol the extra length will cause the hammer to contact the bolt at a lower part, meaning less firing pin contact in this case. Because of the design I can't directly see the way the hammer sits, but I can see between the gap of the upper and lower as I mount the upper and can clearly see the hammer being pushed back. This will cause the hammer to sit at a slight angle, meaning contact near the base but poor contact where the firing pin is. You can also see in the above photo the firing pins protrude about the same amount.
Here is a diagram to explain.