KAC’s 5.56mm 7-Piece Shim Set (P/N: 96051)
Instructions for Muzzle Device Top Dead Center (TDC) 12 O’Clock Orientation
GENERAL INSTRUCTIONS: Combine the minimum number of shims between the muzzle device and the barrel so that at “hand tight” the muzzle
device’s TDC is approximately 1 & ½ slot width short of the barrel’s centerline. Then de-grease parts, apply ROCKSETT to the threads, and torque to
20 to 30 ft-lbs to align the muzzle device’s TDC with barrel’s centerline
1. Start by test fitting the combined #0
“no notch” (.031”) & #1 notch (.020”)
together as shown above between the
back edge of the muzzle device and
the barrel’s shoulder. This shim
combination thickness = .051”.
In the above example, note that the
muzzle device’s TDC is actually at 6
0 o’clock (or 180 out of TDC) when “hand
tight.” (That is to say the Helix Slot is at
1 o’clock, not at 6 o’clock as it should
be for this type muzzle device.
2. From the .051” shim combination, subtract
0 0 180 of rotation (180 rotation = .020”) this will
then equal .031”, which in this case is the
thickness of the #0 (no notch) shim, and test fit
as shown above. In this case, the desired
TDC is now just past the barrel centerline (i.e.,
at 1 o’clock) with only the .031” #0 shim, so
some small additional thickness is required.
(Note: the next test fitting (Step #3) should be
done with the shims installed on the muzzle
threads at hand tight
3. After adding .003” to the .031”
thickness = .034” results in the
correct TDC position to the barrel
centerline (i.e., 1 & ½ slot width
from TDC), at hand tight, as shown
above. Using the Quick Chart to
the right, .034” is a combination of
a #2, a #4, and a #5 shim
(.015”+.010”+.009” = .034”) of
shim combination thickness.
(Note the back edge of the next
slot is aligned with the barrel’s
centerline at hand tight as well--
use this as your guide.)
4. When the threads are degreased,
ROCKSETT applied, and
the proper 20 to 30 ft-lbs torque is
applied, Muzzle Device’s TDC and
the barrel’s centerline will align as
shown above for this type muzzle
device, for the M4QD FH and Triple Tap Muzzle Brake the helix slot at the
front edge of the muzzle device
will be at 6 o’clock, for the 556 QDC Flash Eliminator, or 556 MAMS Muzzle Brake the Suppressor Index Pin will be at 12 o'clock.
I have PDF's to email out (sorry folks I got busy with work and have been away from this).
I can't see to get a PDF to host at photobucket.