M38 Jeep Restoration

I still say that tub is salvageable if you are good with a mig gun and a tin hammer.

Exactly. You should see some of the muscle cars being restored with no floor pans or trunk pan due to rust - you can see daylight right through and holes big enough for a horse to fall through.

That tub is awesome and very useable.
 
Well it was mothers day so of course I spent the day working on the jeep before making her dinner :D

Out came the tools and we prepared to strip as many pieces off as possible!
IMGP2036.jpg


First came the starter. The teeth look in good shape.
IMGP2038.jpg


Next came the rad with only minor protest from the support struts.
IMGP2047.jpg


The distributor finally gave in after some loosening taps from the rubber mallet. In this picture you can see the fly wheel through the port for the starter, as well as the port for the distributor.
IMGP2045.jpg


With pretty well everything stripped off of the right side of the engine, it was time to move back to the left to address that manifold. One of the studs snapped, and another nut was rusted right to the stud and it unscrewed from the block. I'm not too worried as I plan on having them all replaced when the engine is re-done. The worst snap came when the bolt screwing into the bottom of the exhaust manifold snapped... That's going to take some work and pondering...

BUT! here is the manifold starting to give way:
IMGP2041.jpg


Manifold face:
IMGP2042.jpg


Where the manifold mounts to the block:
IMGP2043.jpg


As you can see there is a side access plate. This is a unique feature of these old motors. Behind the plate are your valves and tappets. I removed the plate, and they appear in good condition.
IMGP2049.jpg


Here is my collection of parts removed recently (minus the generator. No reason for that beast to be lifted above the lower shelf!)
IMGP2046.jpg


There is a Part Source around the corner where they do complimentary testing of your electronic components (starters, alternators and such). I gave them a call and the guy thinks they can accommodate 24volt. I'll try to drop over there in the next little while.

We're rapidly approaching engine-removal time! :dancingbanana:
 
Unusal to see a Militay Vehicle thread on this Gun site. I have had experience with M38s so send me a PM as I am also in the GTA and we can meet.
 
Unusual to see a Militay Vehicle thread on this Gun site. I have had experience with M38s. Send me a PM as I am also in the GTA and we can meet.
 
I give you a progress report! Hopefully it should take some of the heat off of Vettes and feed Claven's insatiable hunger for pictures. :)

The fan and water pump came off.
IMGP2054.jpg


The water pump looks in good shape and should clean up nicely
IMGP2055.jpg


Next came the thermostat housing. One of the bolts was rusted partially through and twisted right apart with little warning..
IMGP2056.jpg


I believe that the thermostat should pop right out, but I didn't force it at the time.
IMGP2057.jpg


Moving forward slightly, we removed the front bumper, and the wood that was inside.
IMGP2058.jpg

IMGP2061.jpg


This allowed for good pictures of the two small cuts in the frame. Still trying to figure out whey they were done....
Left
IMGP2060.jpg

Right
IMGP2059.jpg


I am quickly approaching the end of small tasks before the engine comes out. A friend offered up his hoist, but when he went to look for it he realized that he must have lent it out before and can't remember who it went to... (Apparently this happens when you get old :rolleyes:) Does anyone know if Part Source or Napa has them as a part of their loan-a-tool program, or might someone in the GTA be willing to loan the use of theirs for an hour?
 
The more I see of this project, the more I like it. That chassis looks remarkable. You're going to have a very nice little jeep when you're done.
 
Hey Andy,

I actually picked it up from a member on here whose life had gotten a little too busy to take care of her and was hoping to find someone else who would love it as much as he was once able to.
 
M38 Jeep resto

You need to call Marcus and Sonja Snider at willysacres.com They will have all the parts you need. Also try g503.com you will find all the advice you could ever want and it's a great place to get all the accessories...weapons, radio and all kinds of goodies!!

Steve Granger
MVPA 18043
1942 Willys MB "SCRIPT"
 
Didn't have a lot of time to work on it, but I got the head off to get a quick look inside.
IMGP2064.jpg


Next I will clean out the crud and get a good look at the cylinder walls. From what I could see, things looked good.
IMGP2065.jpg


Underside of the head. Again, I will be cleaning it up next time to get a closer look but things look good so far.
IMGP2066.jpg


I am by no means an engine expert so if any of you who are notice something that I miss, please point it out!
 
Look at the cyl wall of #3. ( assume that the pic was taken from the front of the eng.) are those scoring marks on the cyl wall or is that just a reflection in the photo. did you do a compression test yet, find any cylinders lower than the others?

Have you planned to do a rebuild? or did it run before. ( I have read the whole thread but cannot remember if it ran) The other cyl walls look good. nice project BTW.

Rifleman.
 
Hey Rifleman,

That picture was taken from the back of the engine looking forward. I didn't have much time with the jeep when I pulled the head off, but next time down I'll clean it up and get all of those answers!

The jeep reportedly ran when it was last operated which was about 3-4 years ago. I didn't try to start it before I began tearing it down because of the state it was in, and I was planning to do an engine rebuild anyway.

I'm just gathering information right now deciding which shop to send it out to. I'm looking to do a full rebuild - stripped, magnafluxed, re-studded, rebuilt, and painted in original grey engine coat.
 
Back
Top Bottom